軟包裝自動化包裝灌裝流水線工藝
發布時間：
2023-02-10 11:28
包裝的作用進一步深化，形成產品營銷重要的部分，其中軟包裝自動化包裝灌裝流水線在包裝過程中起著非常重要的作用。
The role of packaging is further deepened, forming an important part of product marketing, in which the automatic packaging filling line of flexible packaging plays a very important role in the packaging process.
包裝從抽象到具體的過程，比如：具體化出產品的特性、包裝容器的結構、產品系列化、標簽等。產品的包裝是企業營銷體系中一個很重要的部分。一個產品的誕生，從市場需求為出發點，需要明確客戶群體、適用場景、銷售渠道以及營銷渠道。
The process of packaging from abstract to concrete, such as: materializing the characteristics of products, the structure of packaging containers, product serialization, labeling, etc. Product packaging is a very important part of enterprise marketing system. The birth of a product, starting from the market demand, needs to clarify the customer group, applicable scenarios, sales channels and marketing channels.
有了完整清楚的產品定位后便是將產品生產出來。現在的產品包裝生產是通過軟包裝自動化包裝灌裝流水線工藝將產品和包裝容器結合起來形成包裝件。
With a complete and clear product positioning, the product will be produced. Now the product packaging production is through the flexible packaging automatic packaging filling line process, the product and the packaging container are combined to form the package.
現代商品的生產可以分為前段生產和后段包裝兩大部分。液體物料灌裝的前段生產主要是將各種原料按照配方要求進行調配。
The production of modern commodities can be divided into two parts: the first stage production and the second stage packaging. The front stage production of liquid material filling is mainly to mix various raw materials according to the formula requirements.
后段包裝生產主要包括灌裝、旋蓋、貼標、打碼等工藝。根據不同的包裝要求，還有諸如洗瓶、套標、覆膜等工藝。
The production of rear packaging mainly includes filling, capping, labeling, marking and other processes. According to different packaging requirements, there are also processes such as bottle washing, labeling and laminating.
液體物料的灌裝主要關注的是物料屬性，一般需要關注物料的流動性、揮發性、腐蝕性、氧化性以及物料是否含氣，攪拌是否會起泡沫等細節。
The filling of liquid materials is mainly concerned with material properties. Generally, it is necessary to pay attention to the fluidity, volatility, corrosiveness, oxidization, and whether the material contains gas and whether the mixing will foam or not.
在旋蓋環節主要影響在瓶身結構以及瓶蓋結構。旋蓋的原理是通過抱瓶機構和旋蓋機構分別作用于瓶身和瓶蓋相對運動，使瓶蓋和瓶身旋合達到封口的目的。
In the process of capping, the structure of bottle body and cap is mainly affected. The principle of screw cap is that the bottle cap and bottle cap can be rotated together to achieve the purpose of sealing through the bottle holding mechanism and capping mechanism acting on the relative movement of the bottle body and the bottle cap respectively.
常見的旋蓋設備中，抱瓶機構夾住瓶身保持靜止。如果抱瓶機構夾瓶壓力過小，旋蓋過程中瓶身容易轉動，造成旋蓋不到位的情況。反之，抱瓶機構夾瓶壓力過大，容易將瓶子壓扁，導致內液溢出，甚至會壓傷瓶身。
In the common capping equipment, the bottle holding mechanism holds the bottle body to keep still. If the bottle clamping pressure of the bottle holding mechanism is too small, the bottle body is easy to rotate during the capping process, resulting in the situation that the screw cap is not in place. On the contrary, if the bottle clamping pressure of the bottle holding mechanism is too high, it is easy to flatten the bottle, resulting in the overflow of internal liquid and even crushing the bottle body.
不同的蓋子需要使用不同的旋蓋機構。一般旋蓋機構通過與瓶蓋邊緣的摩擦力帶動蓋子運動。一般的旋蓋機構包括旋蓋輪、旋蓋頭等。旋蓋輪旋蓋中，不同的蓋子材質一般需要用不同材質的旋蓋輪
Different covers require different capping mechanisms. Generally, the capping mechanism drives the lid to move through the friction force with the edge of the bottle cap. General capping mechanism includes capping wheel, capping head, etc. In the capping process of capping wheel, different cover materials generally need different capping wheels
旋蓋最基本的要求是瓶身在受到正常壓力作用下，包裝瓶內液不會漏出來。對于螺紋蓋這種使用時需要旋開的包裝瓶，比如我們常見的84消毒液。在旋蓋時不能將蓋子旋得太緊，在消費者使用時無法旋開。旋蓋機構太大的壓力也容易將蓋子刮花。蓋子旋得太松容易造成蓋子掉落，內液漏出。
The most basic requirement of capping is that the liquid in the bottle will not leak out under normal pressure. For screw caps, which need to be unscrewed, such as our common 84 disinfectant. Do not screw the cover too tightly when screwing the cover, and it cannot be unscrewed when the consumer uses it. Too much pressure on the capping mechanism can easily scratch the cover. If the cover is too loose, it is easy to cause the cover to fall off and the internal liquid will leak out.
貼標環節主要關注瓶身形狀、標簽數量、標簽位置等細節。現代常見商品標簽包括壓敏標簽、熱敏標簽等。消毒液產品中常見有使用熱熔膠黏合的塑料標簽和不干膠標簽。
The labeling process focuses on the bottle shape, label number, label location and other details. Modern common commodity labels include pressure sensitive labels, heat sensitive labels, etc. Disinfectant products commonly have the use of hot-melt adhesive adhesive plastic labels and self-adhesive labels.
除此之外，消毒液的包裝生產中根據不同的包裝要求，部分廠商在軟包裝自動化包裝灌裝前會有洗瓶工藝。在旋蓋完成后有套標工藝等等。
In addition, according to different packaging requirements in the packaging production of disinfectant, some manufacturers will have bottle washing process before automatic packaging and filling. After the capping is completed, there is a set of standard technology and so on.
包裝最基本的作用就是輔助完成產品流通與使用。現代產品的分發必須依靠包裝，而包裝的個性化定制過程需要軟包裝自動化包裝灌裝流水線的支持。產品生產出來便需要分發給消費者才能夠實現使用價值。
The basic function of packaging is to assist the circulation and use of products. The distribution of modern products must rely on packaging, and the personalized packaging process needs the support of automatic packaging filling line. The product needs to be distributed to consumers to realize the use value.
自動化包裝