快速設計出滿足生產需求的非標自動化設備的注意事項
發布時間：
2023-02-10 11:28
要知道機械機構是非標自動化設備的關鍵組成部分，因而也就限制了其結構設計和加工形式是不可以進行量產的設備，必須根據生產需求設計固有的生產程序，因需求不同而進行的差異化設計。
We should know that mechanical mechanism is the key component of non-standard automation equipment, which limits its structural design and processing form. It is not allowed to carry out mass production. We must design the inherent production procedures according to the production requirements and carry out the differentiated design according to the different requirements.
當然，在非標自動化設備設計的過程中，為了更好的設計出符合生產目標的設備，就需要避免以下幾個問題。
Of course, in the process of non-standard automation equipment design, in order to better design the equipment in line with the production objectives, we need to avoid the following problems.
1、在機構設計時要考慮到零部件不能過于復雜，盡量考慮用通用零件來滿足設計要求。盡量不有太多的焊接，因為鈑金件在焊接時的變形量比較大，會造成外形不是很美觀，同時裝配時比較困難。
In the mechanism design, it is necessary to consider that the components should not be too complex, and try to use the general parts to meet the design requirements. Try not to have too much welding, because the deformation of sheet metal parts in welding is relatively large, which will cause the appearance is not very beautiful, and it is difficult to assemble at the same time.
2、在傳動部件的設計上要考慮它的可調性，因為鈑金件組裝時的位置尺寸不是很精準，還有鈑金件在安裝到主體結構上時，因為主體結構在焊接時會產生變形和輕度的位移，需要到裝配現場進行打孔和攻絲，所以在設計時要考慮到操作的空間和位置。
In the design of transmission parts, its adjustability should be considered, because the position and size of sheet metal parts during assembly are not very accurate, and when the sheet metal parts are installed on the main structure, because the main structure will produce deformation and slight displacement during welding, it is necessary to go to the assembly site for drilling and tapping, so the operation space and position should be considered in the design.
3、考慮好其它零部件的安裝位置和安裝尺寸。在結構設計時需要考慮電器件的安裝位置和空間及電線的走向要預留好位置。
Consider the installation position and size of other parts. In the structural design, it is necessary to consider the installation position and space of the electrical components and the direction of the wire to reserve a good position.
4、運動的平穩性是表現非標自動化設備使用性能的重要指標，具有足夠的強度和剛度，能保持規定的運動精度。
The stability of motion is an important index to show the performance of non-standard automation equipment. It has enough strength and stiffness and can maintain the specified motion accuracy.
5、設備在規定的條件下，規定的時間內，完成或保持其規定工作的能力稱為可靠性。故障率越小，可靠性越高。
The ability of the equipment to complete or maintain the specified work under the specified conditions and within the specified time is called reliability. The lower the failure rate, the higher the reliability.
6、產品質量的穩定性、加工精度的保持性、對環境的適應性、使用維修方便，操作簡單安全等等這些因素都是非標自動化設計過程中需要考量的因素。
The stability of product quality, the maintenance of machining accuracy, the adaptability to the environment, convenient use and maintenance, simple and safe operation and so on are all factors that need to be considered in the process of non-standard automation design.
正是因為非標自動化設備具有一定的靈活性，能適應一定范圍產品規格、品種變化的要求。具有合理的自動化程度。要根據需要和可能性來綜合考慮，不能脫離具體條件而盲目追求先進性。
It is because of the flexibility of non-standard automation equipment that can adapt to the requirements of a certain range of product specifications and varieties. It has a reasonable degree of automation. We must consider comprehensively the needs and possibilities and pursue the advanced nature blindly instead of the specific conditions.
非標自動化設備