機器人在瓷磚分揀包裝自動化生產線上的應用
發布時間：
2023-02-10 11:28
在瓷磚分揀自動化包裝生產線上，機器人配合工業視覺和各類型的末端執行器，可自動識別、定位輸送帶上快速移動的各種工件，實現機器人高速、精準的動態跟隨輸送帶連續分揀作業。
In the ceramic tile sorting automatic packaging production line, the robot, with industrial vision and various types of end effectors, can automatically identify and locate various workpieces on the conveyor belt, so as to realize the robot's high-speed and accurate dynamic continuous sorting operation with the conveyor belt.
根據工作范圍、負載、軸數、類型的不同，機器人有十多種不同型號選用，以密切貼合實際應用需求，達到經濟實用、高性價比。自動化包裝機器人已在食品、電子、機械零件、瓷磚等行業中廣泛應用。
According to the different working range, load, number of shafts and types, there are more than ten different types of robots selected to closely meet the actual application requirements and achieve economic, practical and cost-effective. Automatic packaging robot has been widely used in food, electronics, mechanical parts, ceramic tile and other industries.
瓷磚從高溫窯爐產線輸出，產線寬度約為2.5m寬，輸出的瓷磚表面溫度為90℃左右。后續按先后順序呈階梯狀分流為4條支線。每條支線安排兩臺機器人，每臺機器人按A/B兩區輪流進行瓷磚的分揀與堆垛，以確保連續工作。
The width of the production line is about 2.5m, and the surface temperature of the ceramic tile is about 90 ℃. In the follow-up, it was divided into 4 branches in a step-by-step manner. Each branch line is arranged with two robots. Each robot sorts and stacks tiles in turn according to a / B area to ensure continuous work.
機器人在瓷磚分揀包裝自動化生產線的上位系統采用三菱高性能觸摸屏與PLC控制器。控制中間層的4套KEBA機器人控制系統以及機器人外圍包裝輔助系統。下層機器人系統采用“一拖二”經濟實用型控制方式，即：一套KEBA系統(含一個工業機器視覺系統)同時控制兩套Delta機器人系統的高速、高精度工作。伺服網絡采用高速的EtherCAT網絡。
Mitsubishi high performance touch screen and PLC controller are used in the upper system of ceramic tile sorting and packaging automatic production line. Four sets of Keba robot control system and robot peripheral packaging auxiliary system are controlled in the middle layer. Two sets of high-speed robot control system are adopted, i.e. one set of high-speed robot control system. The servo network adopts high-speed EtherCAT network.
自動化包裝機器人外圍的包裝輔助系統控制。其中又可細分為開箱、進箱、堆疊、推送、出箱和封箱六大子系統。
The control of the packaging assistant system in the periphery of the automatic packaging robot. It can be subdivided into six subsystems: unpacking, entering, stacking, pushing, exporting and sealing.
PLC(KEBA)程序控制系統中具備RC接口而用于和Robot程序控制系統溝通，具備Axis接口負責和各伺服軸系統溝通，也具備IO接口負責和外部所有IO信號溝通。PLC程序中負責Robot動作之外的所有邏輯控制和信息管理，如：視覺系統的控制與信息管理。
PLC (Keba) program control system has RC interface to communicate with robot program control system, axis interface is used to communicate with servo axis system, and IO interface is used to communicate with all external IO signals. PLC program is responsible for all logic control and information management except robot action, such as control and information management of visual system.
當前先進的機器人技術、計算機技術、自動控制技術、高速實時網絡通訊等高新技術應用到自動化水平相對比較落后的瓷磚生產行業，攻克和掌握了機器人應用向該領域推廣的諸多核心技術和實踐經驗。
At present, advanced robot technology, computer technology, automatic control technology, high-speed real-time network communication and other high-tech are applied to the ceramic tile production industry which is relatively backward in automation level, and has mastered many core technologies and practical experience of robot application in this field.
生產線自動化模式的改變對于自動化包裝生產線行業有著重大的改變，不僅在工作效率還是在生產效益上都取得了突破的進展。
The change of production line automation mode has a significant change for the automatic packaging production line industry, not only in the work efficiency but also in the production efficiency has made a breakthrough.
包裝自動化