分享9個常用的非標自動化設備組裝調試技巧
發布時間：
2023-02-10 11:28
機械設備在使用之前要進行必要的測，紅寶自動化工程師根據經驗總結出一些常用的非標自動化設備組裝調試的技巧，希望對大家有所幫助。
Mechanical equipment should be tested before use. Hongbao Automation Engineer summarizes some common non-standard automation equipment assembly and debugging skills based on experience, hoping to help you.
非標自動化設備的基本調試技巧都是"橫平、豎直、同心"。在進行設備調試的過程中基本上需要從以下9個方便進行測試和調整。
The basic debugging skills of non-standard automation equipment are horizontal, vertical and concentric. In the process of equipment debugging, it is basically necessary to test and adjust from the following 9.
1.了解產品特性包括：外觀、尺寸、公差、結構、工藝等。
Understand product characteristics, including appearance, dimension, tolerance, structure, process, etc.
2.將零件擦拭干凈,將最核心部分的零件挑出來,從最核心的零部件開始組裝調試。組裝過程中應該檢查測量所裝部件的精度,確保橫平、豎直、同心度問題。
Wipe the parts clean, pick out the most core parts, and start assembly and debugging from the core parts. During the assembly process, the accuracy of the parts installed should be checked and measured to ensure the horizontal, vertical and concentricity problems.
3.對于單氣缸推拉或升降部分,應保證拉要到位,推也要到位,并且不能有異常阻力。
For the push-pull or lifting part of single cylinder, it should be ensured that the pulling and pushing should be in place, and there should be no abnormal resistance.
4.旋轉部分應確保旋轉部分的平衡度、垂直度、同心度。以達到擺臂,分度的精度。
The balance, perpendicularity and concentricity of the rotating part shall be ensured. In order to achieve the precision of swing arm and indexing.
5.銷釘、卡槽 有銷釘孔和卡槽的地方應擦拭干凈,選擇合適的銷釘進行定位,銷釘以單邊緊配為最 佳,方便拆卸和裝配;卡槽精度應控制在0.02以內,以確保在二次裝配時的精度,內部需做拋光處理,可防止產品刮傷,刮花。
The place with pin hole and slot in pin and slot should be wiped clean, and appropriate pin should be selected for positioning. The best pin is one-sided tight fitting, which is convenient for disassembly and assembly. The accuracy of clamping groove should be controlled within 0.02 to ensure the accuracy during secondary assembly. The internal polishing treatment is required to prevent product scratch and scratch.
6.送料部分料道大部分依據產品而定,公差帶為0.1左右.可以保證產品在料道中通過時暢通無阻。料道零部件入料方向和接又 處需倒斜角以0.2*30度為標準,具體情況依據產品而定。
The feeding part of the material path is mostly determined by the product, and the tolerance zone is about 0.1, which can ensure the smooth passage of the product in the material path. The feeding direction and joint of material passage parts shall be inverted angle with 0.2 * 30 degree as the standard, and the specific situation shall be determined according to the product.
7.絲桿、滑軌 在組裝時應特別注意螺帽和滑軌,不可滑出絲桿和滑軌以外,避免滾珠掉出來導致產品報廢或影響精度。在組裝時確保零件的平行度、垂直度和同心度以后,再進行裝配。以防止不合格零件在組裝時將絲桿和滑軌固定變形導致報廢。
During the assembly of screw rod and slide rail, special attention should be paid to the nut and slide rail. It is not allowed to slide out of the screw rod and slide rail, so as to prevent the ball from falling out, resulting in product scrapping or affecting the accuracy. When assembling, ensure the parallelism, perpendicularity and concentricity of parts before assembling. In order to prevent unqualified parts from deformation of screw rod and slide rail during assembly.
8.閥門的速度應以在不影響生產效率的前提下剛好將產品運走的速度為最佳狀態。閥門速度過快會有振動或將產品抖飛;過慢會降低生產效率。
The speed of the valve should be the best when the product is transported away without affecting the production efficiency. If the valve speed is too fast, it will vibrate or shake the product; if it is too slow, the production efficiency will be reduced.
9.常用元器件調節及故障處理
Adjustment and troubleshooting of common components
a)感應器,調前感應將前感推至氣缸的最前端,氣缸行程也應在最前端,此時感應器應處于滅燈狀態,將感應器從前端往后推至剛亮則為合適。
Adjust the front sensor to push the front sensor to the front end of the cylinder, and the cylinder stroke should also be at the front end. At this time, the sensor should be in the light off state, and it is appropriate to push the sensor back from the front end to just on.
b)光纖 根據不同品牌規格進行調整,操作不一樣但原理一樣,注意反射光纖和對射光纖的區別。
The optical fiber is adjusted according to different brand specifications. The operation is different, but the principle is the same. Pay attention to the difference between reflective fiber and opposite reflection fiber.
c)振動盤、直振 振動盤和直振分為兩個部分:振動部分和控制部分。振動部分主要為振動磁鐵,控制部分為振動控制器,控制器上有電源開關按鈕,和電壓、頻率按鈕。振動頻率過大,產品會振掉或回走;振動過小,產品微動或不動。若振動頻率和電壓調至最大時,振動盤或者直振還是輕微抖動,應該檢查電磁鐵之間的間隙或鋼片是否松動或者斷裂,電磁鐵中間的間隙以0.5-1mm之間最合適。請根據情況適當調整
Vibration disk, direct vibration plate and direct vibration are divided into two parts: vibration part and control part. The vibration part is mainly a vibrating magnet, and the control part is a vibration controller. There are power switch buttons, voltage and frequency buttons on the controller. If the vibration frequency is too high, the product will vibrate or go back; if the vibration frequency is too small, the product will move or not move. If the vibration frequency and voltage are adjusted to the maximum, the vibration disk or direct vibration is still slightly shaking. Check whether the gap between electromagnets or steel sheet is loose or broken. The gap between electromagnets is 0.5-1 mm. Please adjust according to the situation
在組裝非標自動化設備時,合理靈活運用這些技巧可以幫助您快速調試成功，提高企業的經濟效益, 降低設備的生產成本。
In the assembly of non-standard automation equipment, reasonable and flexible use of these skills can help you quickly debug success, improve the economic benefits of enterprises, and reduce the production cost of equipment.
非標自動化設備