機器視覺檢測技術在各行業自動化質量檢測中的應用
發布時間：
2023-02-10 11:28
機器視覺技術在工業自動化質量檢測中日漸成為核心技術，提高產品質量，降低成本。機器視覺技術應用日益擴大，應用領域包括：
Machine vision technology is becoming the core technology in industrial automation quality inspection, which can improve product quality and reduce cost. The application of machine vision technology is expanding day by day
一、機器人與工廠自動化
1、 Robot and factory automation
工業機器人是面向工業領域的多關節機械手或多自由度的機器人，在工業生產中替代人工執行單調、頻繁、長時間作業，或是危險、惡劣環境下的作業，如在沖壓、壓力鑄造、熱處理、焊接、涂裝、塑料制品成形、機械加工和簡單裝配等工序，是現代工廠的自動化水平的重要標志。機器人與機器視覺技術結合，能完成更精準的組裝、焊接、處理、搬運等工作。
Industrial robot is a kind of multi joint manipulator or multi degree of freedom robot facing the industrial field. It can replace the manual work in monotonous, frequent and long time, or in dangerous and harsh environment, such as stamping, pressure casting, heat treatment, welding, coating, plastic product forming, mechanical processing and simple assembly. It is the automation of modern factory Important sign of level. Robot and machine vision technology, can complete more accurate assembly, welding, processing, handling and other work.
二、PCB
PCB板是電子信息產品較主要的產品載體，在PCB行業發展相對成熟的今天，行業競爭激烈，對高性能設備的綜合制造能力的要求越來越高。機器視覺定位、檢測等視覺技術可實現快速、精準的質量檢測盒過程控制，提高產品質量和生產效率，是設備性能提升的可靠保證。
PCB board is the main product carrier of electronic information products. With the development of PCB industry, the industry competition is fierce, and the comprehensive manufacturing capacity of high-performance equipment is required more and more. Machine vision positioning, detection and other visual technology can achieve rapid and accurate quality inspection box process control, improve product quality and production efficiency, and is a reliable guarantee for equipment performance improvement.
三、制藥業
3、 Pharmaceutical industry
藥品的生產和加工過程是非常嚴格的管理過程，任何微小的差錯都有可能造成嚴重的后果。通過機器視覺檢測技術實現對藥品生產過程的質量控制和管理控制，提升藥品質量和包裝質量，保障患者的生命安全。
Pharmaceutical production and processing process is a very strict management process, any small error may cause serious consequences. The quality control and management control of drug production process are realized by machine vision detection technology, so as to improve the drug quality and packaging quality, and ensure the life safety of patients.
四、物流
4、 Logistics
現代工業生產物流管理是現代化生產效率和先進性的體現，通過對條碼和字符碼的識別和跟蹤，能夠形成原材料器件、產成品、包裝箱之間的一一對應，使現代生產具備可管理、可追溯性。對于工業品的生產工藝管理和器件追溯，對于食品飲料防串貨和安全追溯，汽車行業的零部件追溯有著非常重要的應用意義。
Modern industrial production logistics management is the embodiment of modern production efficiency and advanced nature. By identifying and tracking barcode and character codes, it can form one-to-one correspondence between raw material devices, finished products and packaging boxes, so that modern production can be managed and traceable. For the production process management of industrial products and device traceability, for food and beverage anti-counterfeiting and safety traceability, auto industry parts traceability has a very important application significance.
五、觸摸屏
5、 Touch screen
觸摸屏作為新一代電子產品輸入設備正逐步成為平板電腦、手機、電子書、GPS、游戲機等設備的新寵。觸摸屏生產工藝復雜，從上游的ITO玻璃鍍膜、光刻、IC組件加工，到中游的觸摸屏模組貼合、絲網印刷、切割，再到下游的觸摸屏模組貼合、蓋板玻璃檢測，都對工藝提出更高要求，使機器視覺技術成為相關環節生產和質量檢測的必要技術。
As a new generation of electronic product input device, touch screen is gradually becoming a new favorite of tablet computers, mobile phones, e-books, GPS, game machines and other devices. The production process of touch screen is complex. From the upstream ITO glass coating, lithography, IC module processing, to the middle reaches of the touch screen module fitting, screen printing, cutting, and then to the downstream touch screen module fitting, cover glass detection, all put forward higher requirements on the process, making machine vision technology become the necessary technology for related production and quality inspection.
六、太陽能
6、 Solar energy
太陽能作為較有價值的未來綠色能源之一，是國家重點發展的行業領域，短期相對的產能過剩對太陽能電池生產設備提出更高的要求，從硅錠、硅片純度、到加工鍍膜過程的質量控制，都會影響較后太陽能電池片的光電轉換效率，高質量產線能夠降低廢品率、從而降低生產能耗與太陽能電池片產出比，使太陽能成為真正的清潔能源，在太陽能電池片生產過程中，通過運用機器視覺定位、測量、檢測以及太陽能分選機，可大大提高成品率，降低生產成本。
Solar energy, as one of the most valuable green energy in the future, is one of the key industries in China. The short-term relative overcapacity puts forward higher requirements for the production equipment of solar cells. From the purity of silicon ingots and silicon wafers to the quality control of processing and coating process, the photoelectric conversion efficiency of later solar cells will be affected. High quality production lines can reduce the waste rate, thus reducing the waste rate Reduce the production energy consumption and solar cell output ratio, make solar energy become a real clean energy. In the process of solar cell production, through the use of machine vision positioning, measurement, detection and solar energy sorting machine, the yield can be greatly improved and the production cost can be reduced.
七、半導體
7、 Semiconductor
半導體技術是現代信息產業的根基，也是機器視覺技術較早的發源地，半導體工藝不可或缺的關鍵技術。同時半導體產業規模龐大，行業摩爾效應對行業工藝不斷提出挑戰，也對其生產設備中的機器視覺技術的要求不斷提升。
Semiconductor technology is not only the foundation of modern information industry, but also the early birthplace of machine vision technology. At the same time, the scale of the semiconductor industry is huge, and the Moore effect of the industry is constantly challenging the industry process, and the requirements of machine vision technology in its production equipment are constantly improved.
八、FPD
8、 FPD
FPD行業對生產效率和產品品質有極高的要求，機器視覺技術作為非接觸、高精度、高速度的生產、檢測能力成為不可或缺的技術手段，從前道的ITO玻璃檢測、背光模組檢測，到Cell貼合、LCD模組的COG設備、對位貼合、切割機、飛針探測設備等、機器視覺技術的應用提高了設備廠商的核心競爭力。
FPD industry has high requirements for production efficiency and product quality. As a non-contact, high-precision and high-speed production and detection ability, machine vision technology has become an indispensable technical means. From the former ITO glass detection and backlight module detection, to cell lamination, LCD module cog equipment, alignment fitting, cutting machine, flying needle detection equipment, machine vision technology application It improves the core competitiveness of equipment manufacturers.
九、SMT
9、 SMT
SMT行業是繼PCB后又一重點電子信息產業，也是中國機器視覺設備商的發源地，電子元器件小型化、器件貼裝高密度化、器件管腳陣列復雜化和多樣化都給現代SMT設備提出更高的要求。通過運用機器視覺定位、測量、檢測技術，提升SMT設備生產效率、提高貼裝精度高、提升連續工作穩定性，助力SMT行業的設備升級。
SMT industry is another important electronic information industry after PCB, and it is also the birthplace of Chinese machine vision equipment manufacturers. Miniaturization of electronic components, high density of device mounting, complexity and diversification of device pin array all put forward higher requirements for modern SMT equipment. Through the use of machine vision positioning, measurement, detection technology, improve the SMT equipment production efficiency, improve the high mounting accuracy, improve the continuous working stability, help the SMT industry equipment upgrade.
機器視覺技術已經逐步發展成為工業自動化生產過程中不可或缺的關鍵組成子系統。機器視覺系統被應用于各行業的生產設備中，助力行業設備升級，提高產線工藝水平，提升產品的質量和成品率，是現代工業的核心技術之一。
Machine vision technology has gradually developed into an indispensable key subsystem in the industrial automation production process. Machine vision system is applied in the production equipment of various industries, which helps to upgrade the industrial equipment, improve the process level of production line, and improve the quality and yield of products. It is one of the core technologies of modern industry.
機器視覺技術