5G+工業互聯網助力下視覺檢測系統是如何“秒殺”產品質量缺陷
發布時間：
2023-02-10 11:26
隨著5G技術的日漸成熟，“5G＋工業互聯網”正在加速融入傳統行業，并演進出形式多樣、功能強大的各類應用，為千行百業的轉型升級賦能。在移動5G助力下的機器視覺檢測系統是如何“秒殺”產品質量缺陷，完成復雜產品檢測的。
With the gradual maturity of 5g technology, "5g + industrial Internet" is accelerating its integration into traditional industries and performing various applications with various forms and powerful functions, enabling the transformation and upgrading of Qianxing Baiye. How can the machine vision inspection system with the help of mobile 5g "kill" the quality defects of products and complete the detection of complex products.
5G＋機器視覺，20秒完成多面輪轂檢測
5g + machine vision, finish the inspection of multi face hub in 20 seconds
“一個多面輪轂的全檢速度只需20秒，準確率高達99.99%，不良品率可降至萬分之五。”“5G＋工業互聯網”技術應用于工業制造企業的質檢流程，能夠使質檢效率顯著提升、成本進一步降低，實現工業制品在線智能缺陷檢測及高精度尺寸測量。
"The full inspection speed of a multi face wheel hub only takes 20 seconds, the accuracy rate is as high as 99.99%, and the defect rate can be reduced to 5 / 10000." "5g + industrial Internet" technology is applied to the quality inspection process of industrial manufacturing enterprises, which can significantly improve the quality inspection efficiency, further reduce the cost, and realize on-line intelligent defect detection and high-precision dimensional measurement of industrial products.
以工業質檢為例，5G＋機器視覺讓企業抽檢變為產品全量檢測，同時將高技術含量和高強度的工作變為標準化工作，有效解決制造業企業產品檢測精度高、人工檢測難以滿足要求等痛點和難點問題。
Taking industrial quality inspection as an example, 5g + machine vision makes enterprise sampling inspection into full product inspection, and changes high-tech and high-intensity work into standardized work, effectively solving the pain and difficulty problems of high-tech and high-intensity product detection in manufacturing enterprises, such as high-precision product detection and difficult manual inspection.
據了解，該設備還能自動統計檢測總數、缺陷總數、缺陷類型等信息，并將信息傳輸至云端，為滿足不同客戶需求提供數據支撐。此外，在5G助力下，企業質檢系統還能在不停產的同時實現更新升級。
It is understood that the device can automatically count the total number of detection, total number of defects, defect types and other information, and transmit the information to the cloud, providing data support to meet the needs of different customers. In addition, with the help of 5g, the enterprise quality inspection system can achieve update and upgrade without stopping production.
檢測節拍7200個/時，5G速度助力企業提質增效
The testing time is 7200 pieces / hour, and 5g speed helps enterprises improve quality and efficiency
目前，機器視覺已開發完成多個行業應用解決方案，5G＋機器視覺在食品、電子、醫藥、衛材等行業也已實現產品在線智能缺陷檢測及高精度尺寸測量。
At present, machine vision has developed a number of industry application solutions. 5g + machine vision has also realized online intelligent defect detection and high-precision dimension measurement in food, electronics, medicine, health materials and other industries.
5G智能包裝缺陷檢測設備，可完成對食品包裝袋從日期標注到封口、空袋等各類缺陷的檢測，同時在后臺實時生成包裝袋檢測數量、存在問題等數據，檢測準確率達到99.99%。以前每條生產線需要兩個人來做包裝袋質檢，設備上線后一個人可兼顧十條生產線質檢，工作效率大幅提升。
5g intelligent packaging defect detection equipment can complete the detection of food packaging bags from date marking to sealing, empty bags and other defects. At the same time, the real-time generation of packaging bag detection quantity, existing problems and other data in the background, the detection accuracy rate reaches 99.99%. In the past, each production line needed two people to do the quality inspection of packaging bags. After the equipment was put on line, one person could take care of the quality inspection of ten production lines, and the work efficiency was greatly improved.
5G＋人工智能不僅解決了人工檢測精度低、準確率低、檢測速度慢等問題，也通過解放勞動力間接為企業降低了招工難的現實壓力，在降低企業用工成本的同時，為制造企業加快數字化轉型步伐創造了有利條件。
5g + artificial intelligence not only solves the problems of low precision, low accuracy and slow detection speed of manual detection, but also indirectly reduces the practical pressure of recruitment difficulties for enterprises by liberating labor force. At the same time, it reduces the labor cost of enterprises and creates favorable conditions for manufacturing enterprises to accelerate the pace of digital transformation.
“5G＋工業互聯網”落地過程中扮演著重要的“搭臺”角色，從傳統的網絡建設者、運營者轉變為工業互聯網解決方案提供者，以信息科技之力推動千行百業高質量發展。
"5g + industrial Internet" plays an important role in the process of landing, from traditional network builder and operator to industrial Internet solution provider, and promotes the high-quality development of thousands of industries with the power of information technology.
機器視覺檢測系統是智能制造中最重要也是應用最廣的場景，可代替人工進行缺陷檢測、尺寸檢測、機械手無序抓取，具有“準、快、易”的優勢。同時，利用深度學習技術，可大幅提高識別準確率，為制造企業實現降本增效創造有利條件。
Machine vision inspection is the most important and widely used scene in intelligent manufacturing. It can replace manual defect detection, size detection and manipulator disorderly grasping, which has the advantages of "accurate, fast and easy". At the same time, the use of deep learning technology can greatly improve the accuracy of identification, and create favorable conditions for manufacturing enterprises to achieve cost reduction and efficiency increase.
視覺檢測系統