食品行業自動化流水線設備利于實現精細化管理、規模化效應
發布時間:
2023-02-10 11:26
對于食品行業來說,安全是絕對的生命線, 采用自動化流水線設備進行生產的整個過程是全程監控的,特別是一些重要的投料環節,員工的進入有著嚴格的限制,加上大數據等現代技術的應用,使得食品行業生產的全部產品實現了可追溯。
For the food industry, safety is the absolute lifeline. The whole process of production with automatic assembly line equipment is monitored throughout the whole process, especially in some important feeding links. There are strict restrictions on the entry of employees. Coupled with the application of modern technologies such as big data, all products produced in the food industry can be traced.
山東紅寶自動化有限公司帶您一起來了解下當下知名的海天品牌的自動化流水線生產流程是怎樣進行的。
Shandong Hongbao Automation Co., Ltd. will take you to understand how the current well-known Haitian brand automatic assembly line production process is carried out.
走進海天釀造廠,約5層樓高直徑超十米的綠色、黃色大桶林立,數以百計一點也不夸張,管道相連處是世界最大的陽光曬場,海天曬場一共有1萬多個玻璃曬池,總面積超過60萬平方米,相當于100個足球場那么大。
Walking into the Haitian brewery, there are hundreds of green and yellow VATS with a height of about 5 floors and a diameter of more than 10 meters. It is no exaggeration at all. The pipeline connection is the world's largest sun drying ground. There are more than 10000 glass drying pools in the sunshine field, with a total area of more than 600000 square meters, equivalent to the size of 100 football fields.

在海天的自動化流水線工廠里面,目力所及數百平米車間、十幾條生產線僅有幾十人,主要是對機器檢測出的部分包裝有問題產品進行人工輔助。
In Haitian's automatic assembly line factory, there are only dozens of people in the hundreds of square meters workshop and more than a dozen production lines in the Institute of vision. The main purpose is to provide manual assistance for some defective packaging products detected by machines.
在海天工廠的每條生產線的生產速度最高可達每小時52000瓶,在裝瓶流水線之外的裝箱、堆疊、搬運箱子這些需要人工的環節,竟然看不到一個工人,只看到箱子從一個個變成一摞摞,再由間隔分明的軌道車連續不斷地運向遠方。
In Haitian factory, the production speed of each production line can reach up to 52000 bottles per hour. In the process of packing, stacking and transporting boxes outside the bottling line, no worker can be seen. Instead, they can only see the boxes changing from one to another, and then they are continuously transported to the distance by rail cars with distinct intervals.
說起海天目前的醬油的整個自動化流水線設備生產線在生產過程中是經過不斷的功能改善、不斷優化的過程,在自動化方面,海天做了行業顛覆式的設計,既保留了所有傳統工藝環節,同時又實現了設備化、自動化,而且全部連續化了。
Speaking of Haitian's current soy sauce automatic assembly line equipment production line in the production process is a process of continuous functional improvement and optimization. In terms of automation, Haitian has made an industry subversive design, which not only retains all the traditional process links, but also realizes the equipment, automation, and all the continuity.
其中,最值得食品生產行業借鑒的就是在海天自動化流水線生產的過程中從一粒黃豆進場到產品的出廠,我們總共有494個檢測點,來保證產品質量,只有檢測點全部過關了,產品才算可以順利出廠,可以說海天產品的生產有著嚴格的規范,包括嚴格監控機制、檢測機制、追溯機制,如果市面上產品出現問題也能第一時間快速進行對應檢測和快速追溯,哪一天、哪個班次生產的,當時整個車間錄像等。
Among them, the most worthy of reference for the food production industry is that in the process of Haitian automatic assembly line production, a grain of soybean enters the factory and leaves the factory. We have a total of 494 inspection points to ensure the product quality. Only when all the inspection points are passed can the product be considered to be able to leave the factory smoothly. It can be said that the production of Haitian products has strict specifications, including strict monitoring mechanism and testing Mechanism and traceability mechanism: if there are problems with the products on the market, the corresponding detection and quick tracing can be carried out at the first time. When the products are produced on which shift, the whole workshop will be recorded at that time.
高品質鑄就的品牌力,以及精細化管理、規模化效應下的成本管控是主要所在,海天的成功是食品行業值得借鑒的典范,自動化流水線設備的運用不僅僅保證了食品的安全,還能從各個方面提高生產品質。
High quality brand power, fine management and cost control under scale effect are the main factors. Haitian's success is a model worth learning from in the food industry. The application of automatic assembly line equipment not only ensures the safety of food, but also improves the production quality in all aspects.
自動化流水線設備