模塊化組裝方式的自動化流水線設備滿足了汽車的個性化需求
發布時間：
2023-02-10 11:26
起初，汽車制造工廠中引入了自動化流水線設備的生產方式，奠定了現代工業文明的基礎，這種流水線模式的生產背后需要滿足的要求就是規劃化的生產，降低產品的品類，提升產品的制造速度來供給市場。
At first, the production mode of automatic assembly line equipment was introduced into the automobile manufacturing factory, which laid the foundation of modern industrial civilization. The requirement behind the production of this pipeline mode is to meet the requirements of planned production, reduce the product category and improve the manufacturing speed of products to supply the market.
面對當下客戶的需求越來越多樣化，汽車生產方式的窘境是，當你需要預定一輛藍色的帶有導航的車型版本時，汽車公司需要收集到足夠多的訂單后才能安排在某一個批次進行批量生產。大多數時候，汽車企業并不提供更多個性化的配置供選擇。
Facing the increasing diversification of customer demand, the dilemma of automobile production mode is that when you need to book a blue version with navigation, the automobile company needs to collect enough orders before arranging for batch production in a certain batch. Most of the time, auto companies don't offer more personalized configurations for choice.
在一個繁忙的汽車制造工廠，數以萬計的零部件源源不斷地匯總于此，他們來自于世界各地，同時被推上了一條生產流水線，30秒鐘之后，一輛嶄新的汽車從車間開了出來。令人瞠目結舌，汽車流水線代表了人類工業制造的最高水平。這樣的場景可能將會不再發生。
In a busy car manufacturing plant, tens of thousands of parts are coming from all over the world and pushed into a production line, and 30 seconds later, a new car comes out of the workshop. Surprisingly, the automotive assembly line represents the highest level of human manufacturing. Such a scenario may not happen again.
流水線生產的最大問題是所有的操作環節均互相“耦合”，任何一個環節的錯誤都可能造成整條產線的停頓，某個環節的停頓將影響整條產線。
The biggest problem in production line is that all operation links are "coupled" with each other. Any error in any link may cause the whole production line to pause, and the pause of a certain link will affect the whole production line.
模塊化組裝消滅了流水線，把汽車制造的環節拆分成200來個互相獨立的流程，每個生產流程都有一個單獨的生產車間。任何一輛汽車，在完成某一個部件的組裝之后，可去往任意一個有空余產能的車間，排隊和調度通過中央電腦系統控制。每一個個性化訂單都會電腦記錄，安排生產，并清楚地知道這輛車目前在哪個車間，預計需要多少時間能夠開出產線。
Modular assembly eliminates the assembly line, and divides the automobile manufacturing process into 200 independent processes, each of which has a separate production workshop. Any car, after the assembly of a certain part, can go to any workshop with spare capacity, and queue and dispatch it through the central computer system. Each individual order will be recorded by computer, arranged for production, and it is clear which workshop the car is currently in and how long it is expected to be able to open the production line.
在這個系統里面，可以允許無數個不同型號、配置的車型在同一時間段進行生產。而不必像在原來的生產線中那樣，每一個批次只能生產相同型號和配置的車型，哪怕加裝配置都會造成后面車型的排隊等待。為了生產不同的車型，需要切換生產線，包括不同的夾具，匹配不同的零部件供應。每一次產線的停止都意味著巨大的產能損失。
In this system, numerous different models and configuration models can be allowed to be produced at the same time. It is not necessary to produce the same model and configuration model for each batch, even if the configuration is added, the queuing of the later models will be caused. In order to produce different models, it is necessary to switch production lines, including different clamps, and match different parts supply. The stop of each production line means a huge loss of capacity.
“模塊化組裝”之所以能夠實施，很重要的原因在于數字化生產的發展。因為大量的個性化車型以及個性化的型號和配置使得生產和物流的調度變得非常困難，大數據解決了這個問題。
The reason why "modular assembly" can be implemented is the development of digital production. Because of a large number of personalized models and personalized models and configurations, scheduling of production and logistics becomes very difficult, big data solves this problem.
對汽車產業而言，生產方式的變革往往會引起產業格局的重構，自動化流水線設備的生產方式一要要緊跟時代發展的腳步，在形成規模化生產的同時，也要實現精益生產，滿足更多需求群體的個性化需求。
For the automobile industry, the change of production mode often leads to the restructuring of industrial pattern. The production mode of automatic assembly line equipment must follow the pace of the development of the times, while forming large-scale production, it also needs to realize lean production and meet the individual needs of more demand groups.
自動化流水線設備