機器人在沖壓自動化生產線中的運用
發布時間：
2023-02-10 11:26
大型生產企業僅僅依靠人工生產是遠遠滿足不了當下快節奏的生產需求的，此時智能自動化包裝生產線恰好解決了這個問題，尤其是機器人在自動化包裝生產線中的使用，更是大幅度的提升了生產效率、穩定的產品質量以及降低了人工成本等諸多的優勢。
Large scale production enterprises can not meet the current fast-paced production demand only relying on manual production. At this time, the intelligent automatic packaging production line just solves this problem, especially the use of robots in the automatic packaging production line, which greatly improves the production efficiency, stable product quality and reduces labor costs and many other advantages.
在各大生產型企業中，沖壓自動化生長線的運用較為普遍，今天就讓我們一起來了解下自動化沖壓生產線的構成以及應用。
In the major production enterprises, the use of stamping automation growth line is more common, today let's learn about the composition and application of automatic stamping production line.
沖壓自動化生產線視頻
Stamping automation production line video
沖壓自動化生產線的構成
Composition of stamping automation production line
沖壓自動化生產線包含以下部分：沖壓機器人、電控系統、拆垛裝置、過渡皮帶、板料清洗機、板料涂油機、板料對中臺、沖壓機器人端拾器、線尾碼垛系統及安全防護系統，以下簡要介紹各部分內容：
The stamping automation production line consists of the following parts: stamping robot, electric control system, destacking device, transition belt, sheet cleaning machine, sheet oiler, plate centering platform, stamping robot end pick-up, stacking system at the end of the line and safety protection system. The following is a brief introduction of each part:
1、沖壓機器人
沖壓機器人除了要求負載大、運行軌跡及性能穩定可靠等搬運機器人所共有的特性，還要滿足頻繁起/制動、作業范圍大、工件尺寸及回轉面積大等特點。各個廠家的沖壓機器人都在普通搬運機器人的基礎上加大了電動機功率及減速機規格，加長了手臂，并廣泛采用棚架式安裝結構。
In addition to the common characteristics of handling robots, such as large load, stable and reliable performance, stamping robot should also meet the characteristics of frequent starting / braking, large working range, large workpiece size and rotary area. The stamping robots of various manufacturers have increased the motor power and reducer specifications on the basis of the ordinary transport robots, lengthened the arm, and widely used the scaffolding installation structure.
2、電控系統
沖壓自動化生產線電控系統需要集成壓力機、沖壓機械手、拆垛機、清洗機、涂油機、對中臺、雙料檢測裝置、視覺識別系統、各種皮帶、同步控制系統、安全防護系統及大屏幕顯示，并具有無縫集成進工廠MES系統的能力，為了把如此多的智能控制系統有效集成，一般采用以太網與工業現場總線二級網絡系統，其中現場總線系統可能同時搭載安全總線。
The electric control system of stamping automation production line needs to integrate press, stamping manipulator, destacker, cleaning machine, oiler, centering platform, double material detection device, visual identification system, various belts, synchronous control system, safety protection system and large screen display, and has the ability of seamless integration into the MES system of the factory, Generally, Ethernet and industrial fieldbus are used as two-level network system, and the fieldbus system may be equipped with safety bus at the same time.
3、拆垛裝置
目前常見的拆垛系統有三種，分別是專用拆垛機/機器人+拆垛小車/桁架式機械手+拆垛小車。
At present, there are three kinds of common destacking system, which are special destacker / robot + destacking trolley / truss manipulator + destacking trolley.
4、過渡皮帶
可伸縮皮帶機用于拆垛完成后單張板料的傳輸，它可以為板料提供穿過清洗機所需的移動速度。皮帶機的速度一般為變頻控制，以保證與后續清洗機、涂油機的同步。皮帶長度可調整，以填補不進行板料清洗、清洗機離線時的空間。
The retractable belt conveyor is used to transport single sheet metal after destacking. It can provide the moving speed of sheet metal through the cleaning machine. The speed of belt conveyor is generally controlled by frequency conversion to ensure synchronization with subsequent cleaning machine and oiler. The belt length can be adjusted to fill the space when the plate is not cleaned and the cleaning machine is offline.
5、板料清洗機
可伸縮皮帶機用于拆垛完成后單張板料的傳輸，它可以為板料提供穿過清洗機所需的移動速度。皮帶機的速度一般為變頻控制，以保證與后續清洗機、涂油機的同步。皮帶長度可調整，以填補不進行板料清洗、清洗機離線時的空間。
The retractable belt conveyor is used to transport single sheet metal after destacking. It can provide the moving speed of sheet metal through the cleaning machine. The speed of belt conveyor is generally controlled by frequency conversion to ensure synchronization with subsequent cleaning machine and oiler. The belt length can be adjusted to fill the space when the plate is not cleaned and the cleaning machine is offline.
6、板料涂油機
涂油機主要用于板材拉延前的涂油工序，由噴槍單元、供油及油液保溫單元、噴射供氣單元、板料輸送單元、油霧收集單元、電氣控制單元及機身等組成。涂油機具有行走機構，在不需要涂油時可以移動離線。噴嘴采用數字化控制，保證板料上油膜位置的準確和油膜厚度的均勻。不管環境溫度如何變化，供油及油液保溫單元均處于等待噴射狀態，油液溫度恒定，保證噴射效果。
The oiler is mainly used in the oiling process before plate drawing. It is composed of spray gun unit, oil supply and oil insulation unit, spray air supply unit, plate conveying unit, oil mist collection unit, electrical control unit and body. The oiler has a walking mechanism, which can be moved off-line when no oiling is needed. The nozzle adopts digital control to ensure the accuracy of oil film position and the uniformity of oil film thickness. No matter how the ambient temperature changes, the oil supply and oil insulation unit are in the state of waiting for injection, and the oil temperature is constant to ensure the injection effect.
7、板料對中臺
為了保證板料被準確地放置在模具內，在機器人拾取板料前需要對板料進行對中。常用的對中臺有重力對中臺、機械對中臺及光學對中臺三種。
In order to ensure that the sheet metal is accurately placed in the mold, it is necessary to align the sheet metal before the robot picks up the sheet metal. There are three kinds of common centering platforms: gravity centering platform, mechanical centering platform and optical centering platform.
8、七軸與端拾器機器人
標準六軸機器人用于沖壓生產能夠達到8件/min的生產節拍，為了進一步提高生產率，近年來機器人制造廠家與系統集成商紛紛研發附加七軸。采用七軸后，沖壓自動化生產線的生產節拍可以進一步提高到12件/min，使得機器人自動化沖壓線的生產率能夠與昂貴的專用機械手高速線一較高下。
The standard six axis robot used in stamping production can reach the production rhythm of 8 pieces / min. in order to further improve the productivity, robot manufacturers and system integrators have developed additional seven axis in recent years. After using seven axes, the production rhythm of the automatic stamping line can be further increased to 12 pieces / min, which makes the productivity of the robot automatic stamping line comparable with the expensive special manipulator high-speed line.
9、碼垛系統
沖壓自動化產線的生產節拍能夠超過10件/min，這時線尾碼垛工位的負荷就超過勞動極限，為了適應這種高節奏的產出，需要先對沖壓件成品進行分流，然后由人工或機器人將其碼入料架，最后由鏟車將料架運走。
When the production rhythm of stamping automation production line can exceed 10 pieces / min, the load of palletizing station at the end of the line will exceed the labor limit. In order to adapt to this high-speed output, the finished stamping parts need to be shunted first, then manually or robot will code them into the material rack, and finally the material rack will be transported away by forklift truck.
在規模化的生產條件下自動化包裝生產線能夠盡可能的降低單件的生產成本，提高生產效率，進而提高企業的收益，也正是因為自動化包裝生產線具備這些優勢，未來必將是大勢所趨！
Under the condition of large-scale production, the automatic packaging production line can reduce the production cost of single piece as much as possible, improve the production efficiency, and then improve the income of the enterprise. It is precisely because the automatic packaging production line has these advantages, it will be the general trend in the future!
自動化包裝生產線