新能源汽車驅動電機非標自動化裝配生產線功能介紹
發布時間：
2023-02-10 11:26
新能源汽車裝配生產線的特色是集產品的配料、組裝、測試、包裝為一體，徹底消除傳統的生產線兩旁是一堆堆，一筐筐的備品備件，成品和半成品混淆，浪費大量的人力、物力及場所。非標自動化裝配生產線在新能源汽車驅動電機裝配過程中有哪些優勢？
The new energy vehicle assembly line is characterized by the combination of ingredients, assembly, testing and packaging of products, which completely eliminates the traditional production line with piles and baskets of spare parts on both sides, and the confusion between finished and semi-finished products, which wastes a lot of manpower, material resources and places. What are the advantages of non-standard automatic assembly line in the assembly process of new energy vehicle drive motor?
新能源汽車裝配生產線根據訂單配置要求，在倉庫中把需組裝產品款式的零配件進行清點、配送、自動輸送到組裝工位，由工人進行組裝、測試，合格品進入包裝。同時，管理人員在辦公室能清楚地知道生產線各工序的異常及運轉狀況，管理人員同時把各工序的生產工藝分別傳送到各道工序的顯示屏上，完全實現了生產的自動化、智能化。各功能區非常明顯，生產現場整潔、干凈，既節省了人力物力，又提高了空間利用率。為現代化生產導入了一種全新的生產模式。
According to the order configuration requirements, the assembly line of new energy vehicles checks, distributes and automatically transports the spare parts of the product style to be assembled in the warehouse to the assembly station. The workers carry out assembly and test, and the qualified products enter the packaging. At the same time, the management personnel can clearly know the abnormal and operation conditions of each process of the production line in the office. At the same time, the management personnel can transmit the production process of each process to the display screen of each process, which fully realizes the automation and intellectualization of production. Each functional area is very obvious, the production site is clean and tidy, which not only saves manpower and material resources, but also improves the space utilization rate. It introduces a new production mode for modern production.
非標自動化裝配生產線該方案由機器人，線下轉子裝配設備、定子裝配設備和這一條總裝線組成，完成定子熱套，轉子裝配、總成裝配等電機裝配的整個過程，設計緊湊占地小，自動化程度高，生產效率高；適應大批量生產使用。
This project is composed of robot, off-line rotor assembly equipment, stator assembly equipment and this general assembly line. It completes the whole process of motor assembly such as stator hot sleeve, rotor assembly and assembly assembly. It is compact in design, small in floor area, high in automation and high in production efficiency. It is suitable for mass production。
1.生產裝配線采用博世鋁型材導軌、3 倍速金屬鏈條；生產裝配線占地面積23m*8m、返板線鏈速為≥9m/min，變頻可調。
production assembly line adopts Bosch aluminum profile guide rail and 3 times speed metal chain; the production assembly line covers an area of 23m * 8m, the chain speed of return plate line is ≥ 9m / min, and the frequency conversion is adjustable.
2. 配置信息管理系統，對氣密檢測，耐壓檢測，絕緣電阻檢測，整機功能測試等關鍵工序的重要數據，及所有緊固螺栓扭矩進行收集儲存，提供追溯與分析依據，數據的儲存期限為 3 年。
The information management system is configured to collect and store the important data of key processes such as air tightness test, voltage withstand test, insulation resistance test, and function test of the whole machine, as well as the torque of all fastening bolts, providing the basis for traceability and analysis. The storage period of the data is 3 years.
3. 各專用設備具有一定的柔性，可通過改造、擴張升降為今后換型產品的裝配需要（改造、升降不包括在本次工作范圍內）。
Each special equipment has certain flexibility, which can be used for the assembly of the products to be changed in the future (the transformation and lifting are not included in the scope of this work).
4.各專用設備采用 PLC 控制，觸摸屏操作界面。
each special equipment adopts PLC control, touch screen operation interface.
5. 產品上下線配物料小車。
The material trolley is equipped on and off the product line.
6. 所有設備有內部互鎖開關。
All equipment has internal interlock switch.
7. 所有設備有水平調整裝置。
All equipment has horizontal adjustment device.
8. 專用設備有手動、自動操作兩種方式，設備配備觸摸屏操作、顯示。
The special equipment has two modes of manual and automatic operation, and the equipment is equipped with touch screen operation and display.
9. 半自動設備員工操作面安裝安全光柵，最大限度保證員工操作安全。
The safety grating is installed on the staff operation surface of semi-automatic equipment to ensure the safety of staff operation.
10. 數據追溯，采用工控機控制，各工位通過RFID和二維碼等數據載體對產線進行數據存儲和追溯。
data traceability, using industrial computer control, each station through RFID and two-dimensional code and other data carriers for data storage and traceability of the production line.
山東紅寶自動化有限公司設計的非標自動化裝配線設備涵蓋自動化設備的生產、生產系統的構建和計算機集成制造，以及智能制造執行與控制層面的網絡化、信息化與集成化；主要服務領域產業遍及家電、電子、電機、計算機、五金、塑料、家具、倉儲、物流、汽車、食品等行業。
The non-standard automatic assembly line equipment designed by Shandong Hongbao Automation Co., Ltd. covers the production of automation equipment, the construction of production system and computer integrated manufacturing, as well as the networking, informatization and integration of intelligent manufacturing execution and control level; the main service fields are home appliances, electronics, motors, computers, hardware, plastics, furniture, warehousing and logistics Automobile, food and other industries.
非標自動化裝配,新能源汽車裝配生產線
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