自動化視覺檢測設備完美替代人工檢測零部件的不足
發布時間：
2023-02-10 11:24
在零件的生產和加工過程中使用材料和加工技術，零件的表面會出現各種類型的缺陷，例如裂縫，劃痕，針孔，缺料等。這些缺陷將極大地影響零件的美觀甚至是性能，嚴重影響使用性能可能會導致某些安全風險，這時視覺檢測設備的應用就極為方便的解決了這些問題。
Using materials and processing technology in the production and processing of parts, various types of defects will appear on the surface of parts, such as cracks, scratches, pinholes, lack of materials, etc. These defects will greatly affect the beauty and even performance of parts, seriously affect the use performance, and may lead to some safety risks. At this time, the application of visual inspection equipment is very convenient to solve these problems.
人們對產品質量要求的提高，應用于各個行業的零件在使用之前都必須經過進行多次檢測，以確保零件的品質。但因為零件的大批量生產，零件的檢測需要快速和高精度。
With the improvement of product quality requirements, parts used in various industries must be tested many times before use to ensure the quality of parts. However, because of the mass production of parts, the detection of parts needs to be fast and high precision.
使用自動化設備視覺檢測來檢測零件的表面缺陷可以大大摒棄原來的人工檢測和半機械檢測的缺陷。同時，相關過程可通過網絡連接進行遠程控制。山東紅寶自動化開發和生產的自動化設備視覺檢測使用機器視覺代替人工檢測，由光源，鏡頭，工業相機，圖像處理軟件，監視器和其他組件組成。
Using visual inspection of automatic equipment to detect the surface defects of parts can greatly abandon the original defects of manual inspection and semi mechanical inspection. At the same time, relevant processes can be remotely controlled through network connection. The vision inspection of automation equipment developed and produced by Shandong Hongbao automation uses machine vision instead of manual inspection, which is composed of light source, lens, industrial camera, image processing software, monitor and other components.
自動化設備視覺檢測分為高精度定量檢測（例如機械零件的尺寸和位置）和不帶測量裝置的定性檢測（例如產品外觀，缺陷檢測等）。
Visual inspection of automation equipment is divided into high-precision quantitative inspection (such as the size and position of mechanical parts) and qualitative inspection without measuring device (such as product appearance, defect inspection, etc.).
自動化設備視覺檢測憑借其速度，準確性和可重復性，擅長對結構化場景進行定量測量。例如，在生產線上，自動化設備視覺檢測可以每分鐘檢測數百甚至數千個零配件。自動化設備視覺檢測由于具有適當分辨率的相機和光學組件，可以輕松地檢測太小而無法被人眼看到的物體的細節。
Visual inspection of automatic equipment is good at quantitative measurement of structured scenes with its speed, accuracy and repeatability. For example, in the production line, automatic equipment visual inspection can detect hundreds or even thousands of parts per minute. Automatic equipment visual detection can easily detect the details of objects too small to be seen by human eyes due to cameras and optical components with appropriate resolution.
由于自動化設備視覺檢測是非接觸式檢測，避免了檢測系統與待檢測部件之間的直接接觸，因此自動化設備視覺檢測還可以防止部件被損壞，并且還避免了維護時間和機械部件磨損的成本投資。
Since the visual inspection of automatic equipment is a non-contact inspection, which avoids the direct contact between the inspection system and the parts to be tested, the visual inspection of automatic equipment can also prevent the parts from being damaged, and also avoid the cost investment of maintenance time and wear of mechanical parts.
通過減少制造過程中的人工干預，自動化設備視覺檢測還帶來了額外的安全性和操作優勢。同時，自動化視覺檢測設備還可以防止潔凈室被人為污染，還可以保護工人免受危險環境的威脅。
Visual inspection of automated equipment also brings additional safety and operational advantages by reducing manual intervention in the manufacturing process. At the same time, the automatic visual inspection equipment can also prevent the clean room from being artificially polluted and protect workers from the threat of dangerous environment.
視覺檢測