多維度分析自動化包裝流水線如何提升企業的核心競爭力

　　定制自動化包裝設備之前，企業首先要評估自身的痛點是在包裝質量、人員效率、包裝材料或運輸成本的浪費，還是需要優化空間利用率，這樣才能從根本上解決問題。如何從作業效率、包裝質量、成本優化和綠色環保等多維度改善訂單包裝流程，將成為未來提升企業供應鏈核心競爭力的關鍵。
　　Before customizing automatic packaging equipment, enterprises should first evaluate whether their pain point is the waste of packaging quality, personnel efficiency, packaging materials or transportation costs, or the need to optimize space utilization, so as to fundamentally solve the problem. How to improve the order packaging process from multiple dimensions such as operation efficiency, packaging quality, cost optimization and green environmental protection will become the key to enhance the core competitiveness of the enterprise supply chain in the future.

　　當然，企業只有從物流系統整體考慮，設計和構建自動化的訂單包裝系統，才能最大限度地發揮其功能和價值。訂單包裝環節由于流程復雜，包括包裝箱選擇、產品投入、復核、填充物投入、打印發票單據、插入廣告宣傳單、封箱、快遞面單粘貼等，一直是物流中心內勞動力相對密集的環節，也是影響物流中心作業效率的瓶頸所在。無論在B2B行業還是B2C行業，企業物流中心的訂單包裝環節都經常面臨著人員效率低、出錯率高、包裝質量不穩定、產品保護不足、包裝區域占地面積過大等諸多挑戰。
　　Of course, only by considering the logistics system as a whole, designing and building an automatic order packaging system, can enterprises give full play to its function and value. Due to the complex process of order packaging, including packing box selection, product input, review, filler input, printing invoice documents, inserting advertising leaflets, sealing boxes, pasting express face sheets, etc., it has always been a relatively labor-intensive link in the logistics center, and it is also the bottleneck affecting the operation efficiency of the logistics center. No matter in B2B or B2C industry, the order packaging link of enterprise logistics center often faces many challenges, such as low personnel efficiency, high error rate, unstable packaging quality, insufficient product protection, large area of packaging area and so on.
　　一、自動化包裝提高作業效率Automatic packaging to improve operation efficiency
　　以零售和電商行業為例，這類企業客戶的訂單結構差異性大，需要包裝工人具備一定的工作經驗才能準確快速地完成從包裝箱選擇到封箱的一些列流程。即使是熟練工能夠達到的效率也不過人均每小時包裝60~80箱貨物。而自動化包裝設備的效率則要高很多，例如，自動封箱機每小時可處理800多箱貨物，相當于10~14名包裝工人的作業效率。
　　Taking retail and e-commerce industries as an example, the order structure of such enterprise customers varies greatly, and packaging workers need to have certain work experience to accurately and quickly complete some processes from packaging box selection to sealing. Even skilled workers can achieve no more than 60-80 boxes of goods per person per hour. The efficiency of automatic packaging equipment is much higher. For example, the automatic sealing machine can handle more than 800 boxes of goods per hour, which is equivalent to the operation efficiency of 10 ~ 14 packaging workers.
　　同時，包裝崗位的任務繁重，屬于重體力重復勞動，極易引起操作人員的工作疲勞和勞動性損傷，而且面對十幾種箱型的選擇和管理，人工判斷也更容易出錯。很多現代化的物流中心已經采用了自動化程度比較高的存儲、揀選、分揀系統，然而訂單包裝環節還停留在人工包裝的水平，成為整個物流中心效率的瓶頸，使物流中心的整體效率大打折扣。如果能夠將規格統一的一部分訂單采取自動化包裝將可以大幅提高物流中心的整體訂單處理效率，降低包裝工人的作業壓力，減少對人員的依賴。
　　At the same time, the task of packaging post is heavy, which belongs to heavy physical repeated labor, which is very easy to cause work fatigue and labor-related injury of operators. Moreover, in the face of the selection and management of more than a dozen box types, manual judgment is more likely to make mistakes. Many modern logistics centers have adopted storage, sorting and sorting systems with a high degree of automation. However, the order packaging link is still at the level of manual packaging, which has become the bottleneck of the efficiency of the whole logistics center, greatly reducing the overall efficiency of the logistics center. If some orders with uniform specifications can be automatically packaged, it will greatly improve the overall order processing efficiency of the logistics center, reduce the working pressure of packaging workers and reduce the dependence on personnel.
　　二、自動化包裝保證包裝質量 Ensure packaging quality
　　人工包裝的質量完全取決于包裝工人的技術水平和經驗，因而容易出現參差不齊的現象。人工包裝的紙箱通常為上下翻蓋式的，紙箱的結構強度比較低、抗破壞性差，對產品的保護也多采用人工填充充氣袋或保護泡沫。而傳統的充氣袋或泡沫要么占用的空間太大，造成包裝內的空置率高，浪費了運輸成本，要么無法將產品固定在紙箱內，運輸途中會產生晃動，成為安全隱患。如果遇到長途運輸或暴力分揀，尤其在像剛剛過去的“6•18”這樣的發貨高峰期，普通的翻蓋式紙箱包裝的破損率相對比較高，對產品無法起到良好的保護作用，因此而產生的客戶投訴也經常困擾著企業，同時為企業的品牌形象帶來很多負面影響。
　　The quality of manual packaging completely depends on the technical level and experience of packaging workers, so it is easy to be uneven. Artificial cartons are usually made up and down. The structural strength of the cartons is relatively low and the resistance to damage is poor. The protection of the products is mostly done by filling the inflatable bags manually or protecting the foam. The traditional inflatable bag or foam occupies too much space, resulting in high vacancy rate in the package, wasting the transportation cost, or unable to fix the product in the carton. The transportation will cause sloshing and become a potential safety hazard. In case of long-distance transportation or violent sorting, especially in the peak period of delivery such as "June 18", the damage rate of ordinary flip carton packaging is relatively high, which can not play a good role in protecting the products. Therefore, the resulting customer complaints often disturb the enterprise and bring a lot of negative effects on the brand image of the enterprise.
　　針對這些問題，自動化包裝設備，提供從紙箱成型到紙箱封箱，以及產品保護的全套包裝解決方案。包裝機采用天地蓋紙箱來實現更好的產品保護，并可以實現紙箱自動成型、放入并固定熱縮膜，在訂單產品放入紙箱后，通過烘道收縮熱縮膜將產品牢牢地固定在紙箱底部，無論運輸途中如何顛簸，產品在箱內也不會晃動。同時，紙箱底部設計了易撕條，方便用戶開箱，也防止產品在運輸途中被開箱掉包，保障產品的安全。
　　To solve these problems, automated packaging equipment provides a full set of packaging solutions from carton forming to carton sealing and product protection. The packaging machine adopts the heaven and earth cover carton to achieve better product protection, and can realize the automatic forming of the carton, put in and fix the heat shrinkable film. After the order product is put into the carton, the product is firmly fixed at the bottom of the carton through the drying channel shrinkage heat shrinkable film. No matter how bumpy it is during transportation, the product will not shake in the carton. At the same time, easy tear strips are designed at the bottom of the carton to facilitate users' unpacking, prevent products from being unpacked and swapped during transportation, and ensure the safety of products.
　　三、多元探索優化成本Diversified exploration and optimization cost
　　包裝環節的成本優化需要從多方面考慮，包括：由于包裝損壞、客戶拒收所帶來的逆向物流成本上升；人員成本逐年上漲，北京、上海等一線城市的包裝工人成本已經超出人均每年十萬元，而且由于人員流動性大，企業面臨著招聘難、培訓難、管理難的問題；包裝材料、填充物的成本也較高且容易產生浪費，目前人工包裝的填充物較多、包裝內的空置率高，導致企業為運輸“空氣”而支付了很多不必要的運費成本；此外，包裝區域的占地面積很大，包裝站臺除了工作臺還需要考慮存放包裝材料以及補貨的通道，在電商和第三方物流等訂單量大的物流中心內，包裝站臺的占地面積甚至能達到幾千甚至上萬平方米，這也造成建筑成本或者租金成本的提升。
　　The cost optimization of packaging needs to be considered from many aspects, including: the rise of reverse logistics cost caused by packaging damage and customer rejection; The cost of personnel is rising year by year. The cost of packaging workers in first tier cities such as Beijing and Shanghai has exceeded 100000 yuan per capita per year. Moreover, due to the large mobility of personnel, enterprises are facing difficulties in recruitment, training and management; The cost of packaging materials and fillers is also high and easy to waste. At present, there are many fillers in manual packaging and the vacancy rate in the packaging is high, resulting in enterprises paying a lot of unnecessary freight costs for transporting "air"; In addition, the packaging area covers a large area. In addition to the workbench, the packaging platform also needs to consider the channel for storing packaging materials and replenishment. In logistics centers with large orders such as e-commerce and third-party logistics, the floor area of the packaging platform can even reach thousands or even tens of thousands of square meters, which also increases the construction cost or rental cost.
　　企業選擇一套合適的訂單包裝解決方案需要綜合考慮以上因素，針對包裝質量與人員效率的問題，前文已經有所涉及不再贅述。從節省包裝材料的角度出發，選擇天地蓋紙箱是目前市場上更為經濟的方案，它比上下翻蓋式紙箱節省7%的耗材，更比一片成型式紙箱節省高達35%的耗材。
　　Enterprises need to comprehensively consider the above factors when choosing a set of appropriate order packaging solutions. For the problems of packaging quality and personnel efficiency, the above has been covered and will not be repeated. From the perspective of saving packaging materials, the choice of Tiandi cover carton is a more economical scheme in the market at present. It saves 7% of consumables compared with the up and down flip carton and up to 35% of consumables compared with a molded carton.
　　未來，隨著企業物流升級，包裝環節也將朝著自動化與智能化方向發展，企業只有從物流系統整體考慮，設計和構建自動化的訂單包裝系統，才能最大限度地發揮其功能和價值。山東紅寶自動化有限公司會根據企業的不同需求定制出適合的自動化包裝解決方案。
　　In the future, with the upgrading of enterprise logistics, the packaging link will also develop in the direction of automation and intelligence. Only by considering the overall logistics system, designing and building an automatic order packaging system, can enterprises give full play to its function and value. Shandong Hongbao Automation Co., Ltd. will customize suitable automatic packaging solutions according to the different needs of enterprises.