視覺檢測設備在食品飲料自動化生產流水線中的應用
發布時間：
2023-02-10 11:24
如今食品行業的快速發展離不開自動化流水線設備的功勞，如何保證食品的合格率就需要引進機器視覺檢測設備，視覺檢測設備能夠對連續、大批量生產的產品進行檢測，比如礦泉水水內異物檢測、飲料瓶蓋的印刷質量檢測，產品包裝上的條碼和字符識別等。
Nowadays, the rapid development of the food industry is inseparable from the credit of automatic assembly line equipment. How to ensure the qualified rate of food requires the introduction of machine vision detection equipment, which can detect products produced in continuous and large quantities, such as foreign matter detection in mineral water, printing quality detection of beverage bottle caps, bar code and character recognition on product packaging, etc.
飲料的生產過程中，自動化視覺檢測設備在瓶蓋外觀缺陷檢測中的應用主要有三個方面：
In the process of beverage production, the application of automatic visual inspection equipment in the detection of bottle cap appearance defects mainly includes three aspects:
一是尺寸測量，包括蓋體外徑、防偽環外徑、蓋子高度、螺紋內徑、內塞外徑等。
One is dimensional measurement, including the outer diameter of the cover body, the outer diameter of the anti-counterfeiting ring, the height of the cover, the inner diameter of the thread, the outer diameter of the inner plug, etc.
二是表面瑕疵檢測，比如粘膠、毛邊、缺口、變形、黑點、溢料、崩牙、色差、油污、褶皺等。
The second is surface defect detection, such as viscose, burr, notch, deformation, black spot, overflow, tooth collapse, color difference, oil stain, fold, etc.
三是瓶蓋上的印刷質量檢查，一些產品的瓶蓋上會印有生產日期、保質期、條碼、二維碼等信息，需要檢測是否存在缺印、漏印、印刷模糊、噴印不全、歪斜等不良情況。
Third, the printing quality inspection on the bottle cap. The bottle cap of some products will be printed with production date, shelf life, bar code, QR code and other information. It is necessary to detect whether there are defects such as missing printing, missing printing, fuzzy printing, incomplete spray printing, skew and so on.
視覺檢測自動化設備采用自動上料方式，通過配置能夠對瓶蓋的正面、反面、內部、側面360度進行全方位、全自動測量，還可以自動剔除不良品。檢測數據實時存儲，便于后續的管理和查詢。
The automatic visual inspection equipment adopts the automatic feeding mode. Through configuration, it can carry out all-round and automatic measurement of 360 degrees of the front, back, interior and side of the bottle cap, and automatically eliminate defective products. The detection data is stored in real time, which is convenient for subsequent management and query.
為了保證生產中產品的質量，就必須進行缺陷檢測。有些時候，微小尺寸的精確快速測量、形狀匹配、字符編碼有無等，用人眼根本無法連續穩定高效地進行，其他物理量傳感器也難有用武之地，所以人們開始考慮把計算機的快速性、可靠性、結果的可重復性，從而在自動化生產流水線上引入機器視覺檢測技術。
In order to ensure the quality of products in production, defect detection must be carried out. Sometimes, the accurate and rapid measurement of small size, shape matching and character coding can not be carried out continuously, stably and efficiently with the human eye, and other physical quantity sensors can not be used. Therefore, people begin to consider the rapidity, reliability and repeatability of the computer, so as to introduce the machine vision detection technology into the automatic production line.
機器視覺檢測被越來越廣泛地應用到產品檢測環節，接下來我們就一起看看視覺檢測在食品飲料行業中的應用：
Machine vision detection is more and more widely used in product detection. Next, let's take a look at the application of vision detection in food and beverage industry:
1、盒裝/袋裝食品外包裝檢測，對盒裝/袋裝食品的外包裝進行檢測（包括外包裝破損、標簽有無、生產日期有無等檢測）；
Detection of the outer packaging of boxed / bagged food, including the detection of the outer packaging of boxed / bagged food (including the detection of the damage of the outer packaging, the presence or absence of the label, the presence or absence of the production date, etc.);
2、對透明瓶裝飲料的液位、異物進行檢測，保障飲料灌裝的一致性以及確保瓶內水中無異物；
Detect the liquid level and foreign matters of transparent bottled drinks to ensure the consistency of beverage filling and ensure that there are no foreign matters in the water in the bottle;
3、對瓶蓋包裝進行檢測，剔除漏裝瓶蓋、瓶蓋歪斜等不良品；
Detect the bottle cap packaging and eliminate the defective products such as missing bottle cap and skew bottle cap;
4、對易拉罐包裝飲料、罐頭食品等的拉環質量、生產日期有無、序列號等進行檢測；
Inspect the quality, production date and serial number of the pull ring of cans, packaged beverages and canned foods;
5、紙盒飲料外包裝檢測：對紙盒飲料的外包裝如吸管有無、插孔是否破損等進行檢測；
Carton beverage outer packaging inspection: inspect the outer packaging of carton beverage, such as whether there is straw and whether the jack is damaged;
6、對瓶裝、盒裝飲料等的整體包裝進行計數，保證包裝數量。
Count the overall packaging of bottled and boxed drinks to ensure the number of packages.
在食品飲料的自動化生產線上合理配置機器視覺檢查設備，利用光源和圖像采集等裝置，及時采集圖像并進行處理，得到檢測結果。操作簡單，檢測速度快，檢測精度高，保證產品質量。
The automatic production line of food and beverage shall be reasonably equipped with machine vision inspection equipment, and the images shall be collected and processed in time by using light source, image acquisition and other devices to obtain the detection results. It has the advantages of simple operation, fast detection speed and high detection accuracy to ensure product quality.
視覺檢測