機器視覺自動化檢測建筑材料解決方案
發布時間：
2023-02-10 11:30
機器視覺檢測系統從發展初期到現在的相對成熟，最近關注度比較高的世間就是一家大型水泥制造商為了提高生產效率和產品質量，選擇使用多傳感器系統在線視覺檢測纖維水泥板的缺陷。
The machine vision inspection system has been relatively mature from the early stage of development to the present. Recently, a large cement manufacturer has paid more attention to it. In order to improve the production efficiency and product quality, it chooses to use multi-sensor system to detect the defects of fiber cement board online.
這一消息立即在行業內被傳播開來，很多同行也因此受到了啟發。今年的經濟形勢受到新冠疫情的影響，讓很多企業蒙受了巨大的損失，機器視覺檢測系統的出現與應用能夠幫助企業從根本上解決用人難的問題，以機器在線檢測替代人工檢測的傳統方式，不但實現了產線智能化并且有效地提升總體生產效率和節約公司總成本。
This news was immediately spread in the industry, and many colleagues were inspired by it. This year's economic situation is affected by the new crown epidemic, so that many enterprises suffered huge losses. The emergence and application of machine vision detection system can help enterprises fundamentally solve the problem of employing people. The traditional way of replacing manual detection with machine online detection not only realizes the intelligent production line, but also effectively improves the overall production efficiency and saves the total cost of the company.
建筑材料機器視覺在線檢測解決方案
On line inspection solution of building materials based on machine vision
建筑行業使用的的纖維水泥板的最大尺寸為13000x6000毫米，每條產線上的水泥板以高達130米/分鐘的速度運行，同時共有7條生產線在運行。纖維水泥板的頂部和底部經常會出現許多小孔和碎屑，工程師需要檢測高速移動中纖維水泥板的表面質量。
The maximum size of fiber cement board used in the construction industry is 13000 x 6000 mm, and each production line operates at a speed of up to 130 m / min, with a total of 7 production lines in operation. Many small holes and debris often appear at the top and bottom of the fiber cement board. Engineers need to inspect the surface quality of the fiber cement board in high-speed movement.
目前是由值班操作員來人工檢測此問題，面臨的挑戰是由于人工檢測的成本高，易出錯并且效率低下，大大增加公司的成本。
At present, it is the operator on duty to detect this problem manually. The challenge is that the cost of manual detection is high, error prone and inefficient, which greatly increases the cost of the company.
工程師需要對以下水泥板的缺陷進行檢測，包括：
The engineer needs to detect the following defects of cement board, including:
在水泥板頂部和底部是否存在小孔（大于2x2x2mm）及其尺寸
Is there a small hole (greater than 2x2x2mm) and its size at the top and bottom of the slab
在水泥板頂部和底部是否存在小碎屑（大于2x2x2mm）及其尺寸
Is there any small debris (greater than 2x2x2mm) and its size at the top and bottom of the slab
在水泥板頂部和底部是否存在大的碎片（大于10x10x10mm）及其尺寸
Are there large debris (greater than 10 x 10 x 10 mm) and their size at the top and bottom of the slab
在7條生產線上，每條產線均應用了12臺Gocator 3D線激光輪廓傳感器組網。每個傳感器組網系統在產線頂部安裝了4臺大視野Gocator 2380傳感器，在底部安裝了8臺 2180傳感器。
In 7 production lines, each production line has applied 12 sets of gocator 3D line laser profile sensors networking. Each sensor networking system is equipped with 4 sets of gocator 2380 sensors at the top of the production line and 8 sets of 2180 sensors at the bottom.
使用內置的點云位置工具，確定水泥板的最小值和最大值，檢測其最大和最小的缺陷
Using the built-in point cloud location tool, determine the minimum and maximum value of cement board, and detect its maximum and minimum defects
使用點云截面工具測量有缺陷的水泥板尺寸 (寬x高x深)
Use point cloud cross section tool to measure the size of defective cement board (W x H x D)
使用輪廓尺寸工具測量缺陷的高度和寬度
Measure the height and width of the defect using the contour dimension tool
Gocator掃描并纖維水泥板表面缺陷
The surface defects of fiber cement board were scanned by gocator
機器視覺檢測系統的優勢
Advantages of machine vision inspection system
1）通過多傳感器組網的校準和拼接功能掃描超大視野目標物，無掃描死角
1) Through the calibration and splicing function of multi-sensor network, the object with super large field of vision can be scanned without scanning dead angle
2）獲取高精度的3D掃描數據和準確的測量數據
2) Obtain high precision 3D scanning data and accurate measurement data
3）內置豐富的測量工具，無需開發其他工具
3) Built in rich measurement tools, no need to develop other tools
4）一體化設計集掃描、測量和控制于一體，無需額外的控制器或工業PC，保持最低的系統成本
4) The integrated design integrates scanning, measurement and control without additional controller or industrial PC to maintain the lowest system cost
5）出廠時已進行預校準，開箱即可掃描和測量
5) It has been pre calibrated before delivery, and can be scanned and measured after unpacking
6）易與現有的工廠系統集成
6) Easy to integrate with existing plant systems
機器視覺檢測設備能夠有效的節省人工成本，提高產品質量和一致性，投資回報率很高。傳感器功能實現以最小的系統成本掃描纖維水泥板的整個表面，包括頂部和底部。內置豐富的測量工具，無需額外的軟件開發，簡便了我們的檢測。
Machine vision inspection equipment can effectively save labor costs, improve product quality and consistency, with high return on investment. The sensor function enables scanning the entire surface of the fiber cement board, including the top and bottom, at minimum system cost. Built in rich measurement tools, no need for additional software development, simple detection.
機器視覺檢測,視覺檢測設備,視覺檢測軟件
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