瓶裝飲料自動化生產線及設備的原理和結構
發布時間：
2023-02-10 11:30
整個飲料自動化設備生產過程的整線自動化和數字化管理近年來得到了有效的提高，基本實現了設備和生產數據的自動采集，記錄分析與統計輸出的數字化。瓶裝飲料的自動化智能制造模式運用強大的信息化系統的分析處理能力對生產設備實現管控，不僅會自動根據產品情況向設備下傳工藝配方，還同時傳遞控制參數到相關設備，并實時檢查設備參數的合理性。
In recent years, the automation of the whole production line and the digital management of the whole plant have been effectively improved. The automatic collection of equipment and production data, the digitization of record analysis and statistical output are basically realized. The automatic intelligent manufacturing mode of bottled beverage uses the analysis and processing ability of powerful information system to control the production equipment. It will not only automatically transfer the process formula to the equipment according to the product situation, but also transfer the control parameters to the relevant equipment, and check the rationality of the equipment parameters in real time.
當然，自動化生產設備會根據對實際的生產過程，生產結果的統計分析，對工藝流程提供自動的優化方案。飲料智能工廠通過MES系統獲取訂單后，會根據原材料庫存、生產線狀態等因素分析并自動分配生產任務到生產線進行制造，并根據產品的生產周期計算出庫發貨時間。
Of course, the automatic production equipment will provide automatic optimization scheme for the process flow according to the statistical analysis of the actual production process and production results. After the beverage intelligent factory obtains the order through the MES system, it will analyze and automatically assign the production task to the production line for manufacturing according to the raw material inventory, production line status and other factors, and calculate the delivery time according to the production cycle of the product.
通過現代傳感與自動化技術，對全國各工廠的每個車間及設備進行數字化的升級，基于生產線數據系統LDS構架，進行實時的數據采集、狀態監控與分析。
Through the modern sensing and automation technology, each workshop and equipment of each factory in China is upgraded digitally. Based on the LDS framework of production line data system, real-time data acquisition, status monitoring and analysis are carried out.
采用“集團-分公司-車間”二級三層的構架，即集團公司對分公司工廠進行智能監控，分公司對車間設備進行智能監控管理。實現從車間生產線傳感器到ERP的深度數字化，使每個管理層隨時掌握生產線運行狀態及各種設備參數運行情況。生產流程如下：
The two-level and three-tier structure of "group branch workshop" is adopted, that is, the group company carries out intelligent monitoring on the branch factory, and the branch company carries out intelligent monitoring and management on the workshop equipment. It realizes the deep digitization from the workshop production line sensor to ERP, so that each management level can grasp the operation status of the production line and various equipment parameters at any time. The production process is as follows:
1、鏈板輸送機的輸送面平坦光滑，摩擦力小，物料在輸送線之間的過渡平穩。
1. The conveying surface of the chain plate conveyor is flat and smooth, the friction force is small, and the transition of materials between the conveying lines is smooth.
2、鏈板有不銹鋼和工程塑料等材質，規格品種繁多，可根據輸送物料和工藝要求選用，能滿足各行各業不同的需求。
2. The chain plate is made of stainless steel and engineering plastics, with various specifications and varieties. It can be selected according to the conveying materials and process requirements, and can meet the different needs of all walks of life.
3、輸送速度準確穩定，能保證精確的同步輸送。
3. The conveying speed is accurate and stable, which can ensure accurate synchronous transportation.
4、設備結構簡單，維護方便、結構形式有：直線鏈板輸送機、轉彎鏈板輸送機、螺旋鏈板輸送機、爬坡鏈板輸送機帶機等多種形式，能滿足各種工藝要求。飲料鏈板輸送機兩側配以工作臺、加裝燈架，可作為電子儀表裝配，食品包裝等裝配線。
4. The equipment has simple structure, convenient maintenance, structure form: linear chain plate conveyor, turning chain plate conveyor, spiral chain plate conveyor, climbing chain plate conveyor belt conveyor and other forms, which can meet various process requirements. Both sides of beverage chain plate conveyor are equipped with worktable and light frame, which can be used as assembly line of electronic instrument and food packaging.
山東紅寶自動化有限公司定制研發的全自動、智能化的瓶裝飲料自動化生產線設備，提高了飲料灌裝制作行業的生產效率，生產過程安全衛生，符合指定的標準，進而推動了飲料行業的產業升級與變革。
Shandong Hongbao Automation Co., Ltd. has customized and developed fully automatic and intelligent automatic production line equipment for bottled drinks, which improves the production efficiency of the beverage filling industry, the production process is safe and hygienic, and meets the specified standards, thus promoting the industrial upgrading and reform of the beverage industry.
自動化生產線,自動化設備,自動化設備生產線