工業自動化中視覺檢測系統的應用場景
發布時間：
2023-02-10 11:28
機器視覺檢測系統的核心技術就是可以代替人眼做測量和判斷，在工業自動化如此智能的現在，視覺檢測系統的廣泛應用給眾多企業創造了更多可觀的效益。通過使用機器視覺檢測技術進行產品外觀、缺陷、表面等等檢測，提高了工作效率，保證了產品的合格率，從而為企業建立了良好的企業品牌形象，對于企業的口碑有了非常大的促進作用。
The core technology of machine vision inspection system is that it can replace human eyes to measure and judge. In the intelligent industrial automation, the wide application of visual inspection system has created more considerable benefits for many enterprises. Through the use of machine vision inspection technology for product appearance, defects, surface detection, etc., it improves the work efficiency and ensures the qualified rate of products, so as to establish a good enterprise brand image for the enterprise, and has a very large role in promoting the word-of-mouth of the enterprise.
視覺檢測系統可以通過機器視覺產品即圖像攝取裝置，將被攝取目標轉換成圖像信號，傳送給專用的圖像處理系統，得到被攝目標的形態信息，根據像素分布和亮度、顏色等信息，轉變成數字化信號，然后圖像系統對這些信號進行各種運算來抽取目標的特征，進而根據判別的結果來控制現場的設備動作。
The vision detection system can convert the captured object into image signal through the machine vision product, that is, the image capture device, and then transmit it to the special image processing system to obtain the shape information of the object. According to the pixel distribution, brightness, color and other information, the image detection system can convert these signals into digital signals, and then the image system will perform various operations on these signals to extract the characteristics of the target According to the result of discrimination, the equipment action on site is controlled.
主要應用場景
Main application scenarios
1.引導和定位：視覺定位要求機器視覺系統能夠快速準確的找到被測零件并確認其位置，上下料使用機器視覺來定位，引導機械手臂準確抓取。在半導體封裝領域，設備需要根據機器視覺取得的芯片位置信息調整拾取頭，準確拾取芯片并進行綁定，這就是視覺定位在機器視覺工業領域最基本的應用。
Guidance and positioning: vision positioning requires that the machine vision system can quickly and accurately find the part to be measured and confirm its position. The machine vision is used to locate the loading and unloading materials to guide the manipulator to grasp accurately. In the field of semiconductor packaging, the device needs to adjust the pickup head according to the chip position information obtained by machine vision, accurately pick up the chip and bind it. This is the most basic application of visual positioning in the field of machine vision industry.
2.外觀檢測：檢測生產線上產品有無質量問題，該環節也是取代人工最多的環節。例如機器視覺涉及到的醫藥領域，其主要檢測包括寸檢測、瓶身外觀缺陷檢測、瓶肩部缺陷檢測、瓶口檢測等。
Appearance inspection: to detect the quality problems of products on the production line, which is also the link that takes the most place of labor. For example, machine vision is involved in the field of medicine, its main detection includes inch detection, bottle body appearance defect detection, bottle shoulder defect detection, bottle mouth detection and so on.
3.高精度檢測：有些產品的精密度較高，達到0.01~0.02m甚至到u級，人眼無法檢測必須使用機器完成。
High precision detection: the precision of some products is high, reaching 0.01 ~ 0.02 M or even u level, which cannot be detected by human eyes and must be completed by machine.
4.識別：就是利用機器視覺對圖像進行處理、分析和理解，以識別各種不同模式的目標和對象。可以達到數據的追溯和采集，在汽車零部件、食品、藥品等應用較多。
Recognition: it is to use machine vision to process, analyze and understand the image, so as to identify various targets and objects with different patterns. It can be used in auto parts, food, medicine and so on.
在不同的工作環境下，視覺檢測系統所發揮的功能也會有所不同，山東紅寶自動化有限公司會結合企業的實際生產環境以及產品特征進行定制研發，為企業的產品個性化生產提供了強有力的保障。
In different working environment, the function of visual inspection system will be different. Shandong Hongbao Automation Co., Ltd. will carry out customized research and development according to the actual production environment and product characteristics of the enterprise, which provides a strong guarantee for the personalized production of the enterprise's products.
視覺檢測系統