形成可覆蓋整線的一站式工業視覺檢測技術解決方案體系
發布時間：
2023-02-10 11:28
在大市場泡沫與垂直領域機遇并存的大環境下，視覺檢測系統技術在傳統制造業代替人工目檢，為高端工業精密檢測場景降本提效。以機器視覺技術為基礎，循著整機制造流程擴展產品線，可大大提升公司的盈利能力和綜合競爭力。
In the context of large market bubbles and vertical opportunities, visual inspection system technology replaces manual visual inspection in traditional manufacturing, reducing costs and improving efficiency for high-end industrial precision inspection scenarios. Based on machine vision technology, expanding the product line following the entire machine manufacturing process can greatly enhance the company's profitability and comprehensive competitiveness.
全球工業視覺檢測領域的整體規模在不斷擴張，年均增長率已達14%，存增量市場可觀，半導體、醫藥、miniLED等行業的機器視覺檢測，目前正在開發的產品包括高速藥片光學檢測設備、半導體封裝自動光學檢測設備、miniLED AOI等。
The overall scale of the global industrial vision inspection field is continuously expanding, with an average annual growth rate of 14%. The increase in the inventory market is considerable. For machine vision inspections in the semiconductor, pharmaceutical, miniLED and other industries, products currently under development include high-speed tablet optical inspection equipment , Semiconductor packaging automatic optical inspection equipment, miniLED AOI, etc.
目前視覺檢測領域中存在大量痛點問題，每年有15%~30%的工廠工人在目檢崗位，速度和穩定性差，而依靠傳統機器視覺模式匹配技術，會遇到強干擾問題，導致識別不精準。 因此80%的SMT產線都沒有配備傳統機器視覺的AOI設備。
At present, there are a large number of pain points in the field of visual inspection. 15% to 30% of factory workers are in visual inspection positions each year. The speed and stability are poor. However, relying on traditional machine vision pattern matching technology will encounter strong interference problems, resulting in inaccurate recognition. . Therefore, 80% of SMT production lines are not equipped with traditional machine vision AOI equipment.
快速移動物品的檢測
視覺檢測系統中的產品有兩種形態，一種是AI缺陷檢測機器人，包括數據采集模塊、決策實施模塊和AI檢測系統，另一種形態是搭載AI檢測系統的AI視覺中樞主機，主要提供給集成商及設備供應商。
There are two forms of products in the visual inspection system. One is an AI defect detection robot, which includes a data acquisition module, a decision-making implementation module, and an AI inspection system. The other is an AI vision central host equipped with an AI inspection system, which is mainly provided to Integrators and equipment suppliers.
以精密制造柔性電路板缺陷檢測為例.
Take the defect detection of precision-manufactured flexible circuit boards as an example.
在此之前，人工目檢效率很低，需要借助放大鏡等工具，平均每10~15秒檢測一片。在使用了視覺檢測系統設備之后，可以將單片檢測時間壓縮至2秒內，檢測準確率穩定在99.99%，數據自主完成90%標注處理工作。由此，能提高整體五倍的工作效率，節省人力80%以上，可幫助企業在短期內收回成本。
Prior to this, manual visual inspection was very inefficient, and tools such as a magnifying glass were needed to inspect one piece every 10-15 seconds on average. After using the visual inspection system equipment, the single-chip inspection time can be compressed to less than 2 seconds, the detection accuracy rate is stable at 99.99%, and the data can complete 90% of the label processing work independently. As a result, the overall work efficiency can be increased by five times, and manpower can be saved by more than 80%, which can help companies recover costs in a short time.
GGII數據顯示，2018年中國機器視覺的市場規模為53.79億元，同比2017年增長27.95%，預計未來5年，中國機器視覺市場將保持20%以上的增速，在2023年達到160億元以上，年復合增長率為23.87%。
According to GGII data, the market size of China's machine vision in 2018 was 5.379 billion yuan, an increase of 27.95% year-on-year in 2017. It is expected that China's machine vision market will maintain a growth rate of more than 20% in the next five years, reaching more than 16 billion yuan in 2023. , The compound annual growth rate is 23.87%.
基于廣闊的市場前景，山東紅寶自動化將通過視覺檢測系統技術為上游和下游產業鏈降本增效，形成可覆蓋整線的一站式智能檢測解決方案體系，以此撬動巨大的藍海市場。
Based on the broad market prospects, Shandong Hongbao Automation will use visual inspection system technology to reduce costs and increase efficiency for the upstream and downstream industrial chains, forming a one-stop intelligent inspection solution system that can cover the entire line, thereby leveraging the huge blue ocean market .
視覺檢測系統