非標自動化裝配生產線的結構組成
發布時間：
2023-02-10 11:26
適合自動化裝配生產線進行生產的產品通常為：
The products suitable for automatic assembly line are usually:
軸承、齒輪變速器、香煙、計算機硬盤、計算機光盤驅動器、電氣開關、繼電器、燈泡、鎖具、筆、印刷線路板、小型電機、微型泵、食品包裝等。
Bearing, gear transmission, cigarette, computer hard disk, computer optical disk drive, electrical switch, relay, light bulb, lock, pen, printed circuit board, small motor, micro pump, food packaging, etc.
自動化裝配生產線的結構原理與自動化機械加工生產線、手工裝配流水線是非常相似的，只不過在手工裝配流水線上的操作者是工人，自動化機械加工生產線上的操作者是各種工作站或自動機床，而在自動化裝配生產線上則由各種自動化裝配專機來完成各種裝配工藝。
The structure and principle of automatic assembly line is very similar to that of automatic machining production line and manual assembly line, except that the operators on manual assembly line are workers, the operators on automatic mechanical processing production line are all kinds of workstations or automatic machine tools, while in automatic assembly line, various automatic assembly machines are used to complete various kinds of assembly workers Art.
為了簡化結構，在自動化專機的設計中，通常將自動上下料機械手直接設計成專機的一部分，而且通常的上下料操作只需要兩個方向的運動即可實現。
In order to simplify the structure, the automatic loading and unloading manipulator is usually directly designed as a part of the special machine in the design of automatic special machine, and the normal loading and unloading operation only needs two directions of movement.
所以這種機械手采用配套的直線導軌機構與氣缸組成上下、水平兩個方向的直線運動系統，在上下運動手臂的末端假設吸盤或氣動手指即可。
Therefore, this manipulator uses the matching linear guide mechanism and cylinder to form a linear motion system in two directions, up and down, horizontal. The end of the upper and lower motion arm is assumed to be suction cup or pneumatic finger.
對于某些簡單的工藝操作，專機不需要將工件從輸送線上移出，可以在工件在輸送線上的輸送過程中直接進行，例如噴碼打標、條碼貼標操作，這就使專機的結構大大簡化；有些工藝需要使工件在靜止狀態下進行，這時就需要通過擋停機構使工件停留在輸送線上，然后直接進行。
For some simple process operations, the special machine does not need to remove the workpiece from the conveying line, but can be directly carried out in the conveying process of the workpiece on the conveying line, such as spray code marking and barcode labeling operation, which greatly simplifies the structure of the special machine; some processes need to make the workpiece in the static state, so it is necessary to stop the workpiece on the conveying line, And then go straight ahead.
而有些工序不僅需要工件在靜止狀態下進行，而且還需要一定的精度，例如激光打標操作，這時如果僅僅將工件擋停在輸送線上還不夠，因為輸送線通常是連續運行的，在輸送線的作用下工件仍然會產生輕微的抖動，需要設計氣動機構將工件向上頂升一定距離，使工件脫離輸送皮帶或輸送鏈板后再進行工序操作，完成工序操作后再將工件放下到輸送皮帶或輸送鏈版上繼續輸送。
However, some processes not only require the workpiece to be carried out in a static state, but also need a certain precision, such as laser marking operation. At this time, it is not enough to stop the workpiece on the conveyor line, because the conveyor line is usually continuous operation, and the workpiece will still produce slight shaking under the action of the conveyor line. Therefore, it is necessary to design a pneumatic mechanism to lift the workpiece upward for a certain distance After the workpiece is separated from the conveyor belt or conveyor chain plate, the process operation is carried out, and after the operation is completed, the workpiece is put down on the conveyor belt or conveyor chain plate to continue conveying.
除典型的直線形式外，為了最大限度地節省使用場地，有時還可以采用一種環形形式，如圖2所示。由于平頂鏈輸送線能夠自由轉彎，所以非常適合作為這種環形生產線的輸送系統。
In addition to the typical straight line form, in order to minimize the use of space, sometimes a circular form can be used, as shown in Figure 2. Because the flat top chain conveyor line can turn freely, it is very suitable as the conveying system of this kind of circular production line.
非標自動化裝配