紅寶致力于為所有行業提供包裝自動化的安全解決方案
發布時間：
2023-02-10 11:26
包裝自動化機械是食品加工、藥品生產等企業中不可或缺的設備，因操作人員的不當操作等原因而引起的安全事故偶有發生，食品飲料生產企業對包裝設備的安全性越來越重視，山東紅寶自動化對自動化包裝行業提供的完整解決方案獲得了越來越多包裝企業的青睞。
Packaging automation machinery is an indispensable equipment in food processing, drug production and other enterprises. Safety accidents caused by improper operation of operators occur occasionally. Food and beverage manufacturers pay more and more attention to the safety of packaging equipment. The complete solutions provided by Shandong Hongbao automation for the automatic packaging industry have been favored by more and more packaging enterprises 。
針對現有工廠的包裝自動化設備提供完整的安全改造服務：從風險評估開始，依據相關安全標準，對各個工藝流程、生產設備、電氣元件、氣動裝置等進行系統的評估，并提出針對性的安全改造方案。
To provide a complete safety transformation service for the packaging automation equipment of the existing factory: starting from the risk assessment, according to the relevant safety standards, systematically evaluate the process flow, production equipment, electrical components, pneumatic devices, etc., and put forward targeted safety transformation scheme.
機械防護
Mechanical protection
按照相應機械防護標準，對于自動化包裝機在生產過程中可能會出現的致人傷害的風險點進行評估。比如，包裝機出包口到內部齒輪之間的間隙過大，可能會導致操作人員的手臂傷害，這時就需要通過機械防護的方案做到既對人員進行有效的防護，同時又兼顧生產效率。
According to the corresponding mechanical protection standards, the risk points that may cause personal injury in the production process of automatic packaging machine are evaluated. For example, the gap between the packaging machine outlet and the internal gear is too large, which may lead to the arm injury of the operator. At this time, the mechanical protection scheme is needed to achieve both effective protection of personnel and production efficiency.
安全控制回路
Safety control loop
根據ISO13849機械安全標準的要求，為其設備的電氣控制增加了安全控制回路，保證在安全門打開的情況下，不會出現機械運動裝置的意外啟動。在包裝生產企業，防護門被打開的情況比較常見，比如操作人員進行包裝材料調整、維修人員進行檢修和維護或者保潔人員進行設備清潔時，都需要打開防護門，此時借助安全傳感器檢測防護門的開關門狀態，通過安全控制器保證安全的信號輸出，從而保證運動電機處于停機狀態。
According to the requirements of iso13849 mechanical safety standard, the safety control circuit is added for the electrical control of the equipment to ensure that the mechanical movement device will not start accidentally when the safety door is opened. In packaging production enterprises, it is common to open the protective door. For example, when the operator adjusts the packaging materials, the maintenance personnel repair and maintenance, or the cleaning personnel clean the equipment, they all need to open the protective door. At this time, the safety sensor is used to detect the opening and closing state of the protective door, and the safety signal output is ensured by the safety controller, so as to ensure the sports electricity The unit is in shutdown state.
改造設計，安全診斷隨時在線
Modification design, safety diagnosis online at any time
PNOZ multi2可編程安全控制器，作為電控柜內的安全“大腦”，45mm的寬度大大節省了控制柜內的空間。通常一臺包裝機上會需要應用急停、安全門鎖、甚至安全靜止監控等多個安全功能，通過可編程的PNOZmulti2即可輕松解決問題，借助于圖形化的軟件工具PNOZmulti configurator，通過軟件配置替代繁瑣的硬件接線，既節省了設計人員的制圖時間，也大大降低了硬件線纜的成本。更為重要的是，節省了調試時間。對于調試人員而言，直接進行快速的程序修改真是一件極具“幸福感”的事情。
PNOZ multi 2 programmable safety controller, as the safety "brain" in the electric control cabinet, the width of 45mm is large, which saves the space in the control cabinet. Usually, a packaging machine will need to apply multiple security functions such as emergency stop, safety door lock, and even security static monitoring. The problem can be easily solved through the programmable pnozmulti2, and the graphical software tool PNOZmulti is used Configurator, through software configuration to replace cumbersome hardware wiring, not only saves the designer drawing time, but also greatly reduces the cost of hardware cable. More importantly, it saves debugging time. For debuggers, it is a great "happiness" thing to make quick program modification directly.
安全控制器
Safety controller
軟件工具還提供了強大的診斷功能，可以將任一模塊上的任一輸入輸出點發生的安全故障和解決方案進行快速精準的提示。如果需要，用戶還可以借助軟件功能模塊來自定義診斷信息，并且在控制器本體的LED顯示屏上或者通過上位機進行故障診斷的顯示。
The first mock exam is also a powerful diagnostic function, which can prompt and prompt the safety failures and solutions of any input and output point on any module. If necessary, the user can also define the diagnosis information with the help of the software function module, and display the fault diagnosis on the LED display screen of the controller body or through the upper computer.
自帶LED指示燈，可以及時、高效地將防護門的開關狀態，或者門開關的故障狀態進行診斷顯示。安裝方式靈活，適用于各種類型的包裝設備防護門的安全監控。
With LED indicator light, it can timely and efficiently diagnose and display the switch state of the protective door or the fault state of the door switch. The installation method is flexible and suitable for the safety monitoring of various types of packaging equipment protective doors.
山東紅寶自動化有限公司憑借多年來在包裝自動化領域的深耕細作，豐富的行業實踐經驗及對機械標準指令的深刻理解，一直努力地為更多的企業提供全系列的包裝自動化解決方案。
Shandong Hongbao Automation Co., Ltd. has been striving to provide a full range of packaging automation solutions for more enterprises with years of intensive work in the field of mechanical safety, rich industry practice experience and deep understanding of mechanical standard instructions.
包裝自動化