自動化包裝解決方案具有提高作業效率與包裝品質、綠色環保等優勢
發布時間：
2023-02-10 11:26
以零售和電商行業為例，這類企業客戶的訂單結構差異性大，需要包裝工人具備一定的工作經驗才能準確快速地完成從包裝箱選擇到封箱的一些列流程。即使是熟練工能夠達到的效率也不過人均每小時包裝60~80箱貨物，而自動化包裝設備的效率則要高很多。
Taking the retail and e-commerce industry as an example, the order structure of these enterprises' customers is quite different, and packaging workers are required to have certain working experience to complete the process from packing box selection to sealing accurately and quickly. Even the efficiency that skilled workers can achieve is only 60-80 cartons per hour per person, while the efficiency of automatic packaging equipment is much higher.
現代化的物流中心已經采用了自動化程度比較高的存儲、揀選、分揀系統，然而訂單包裝環節還停留在人工包裝的水平，成為整個物流中心效率的瓶頸，使物流中心的整體效率大打折扣。如果能夠將規格統一的一部分訂單采取自動化包裝將可以大幅提高物流中心的整體訂單處理效率，降低包裝工人的作業壓力，減少對人員的依賴。
However, the efficiency of the whole order sorting center has been greatly reduced, and the efficiency of the whole logistics sorting system has been reduced to a high level. If some orders with uniform specifications can be automatically packaged, the overall order processing efficiency of the logistics center can be greatly improved, the operation pressure of packaging workers can be reduced, and the dependence on personnel can be reduced.
為了在客戶要求的時間內將貨物準確送達，提升客戶滿意度，引用自動化存儲、貨到人揀選和自動化包裝系統，不僅訂單處理能力將翻倍，物流可靠性提升，而且還能提高貨車裝載效率，從而優化運輸成本，可謂一舉多得。
In order to deliver goods accurately within the time required by customers and improve customer satisfaction, automated storage, goods to person picking and automatic packaging systems are used. Not only will the order processing capacity be doubled, the logistics reliability will be improved, but also the loading efficiency of freight cars can be improved, so as to optimize the transportation cost.
人工包裝的質量完全取決于包裝工人的技術水平和經驗，因而容易出現參差不齊的現象。人工包裝的紙箱通常為上下翻蓋式的，紙箱的結構強度比較低、抗破壞性差，對產品的保護也多采用人工填充充氣袋或保護泡沫。
The quality of manual packaging depends entirely on the technical level and experience of packaging workers, so it is easy to appear uneven phenomenon. Artificial cartons are usually made up and down. The structural strength of the cartons is relatively low and the resistance to damage is poor. The protection of the products is mostly done by filling the inflatable bags manually or protecting the foam.
而傳統的充氣袋或泡沫要么占用的空間太大，造成包裝內的空置率高，浪費了運輸成本，要么無法將產品固定在紙箱內，運輸途中會產生晃動，成為安全隱患。
The traditional inflatable bag or foam occupies too much space, resulting in high vacancy rate in the package, wasting the transportation cost, or unable to fix the product in the carton. The transportation will cause sloshing and become a potential safety hazard.
針對這些問題，山東紅寶自動化有限公司做出了進一步的解決方案：自動化包裝設備提供從紙箱成型到紙箱封箱，以及產品保護的全套包裝解決方案。包裝機采用天地蓋紙箱來實現更好的產品保護，并可以實現紙箱自動成型、放入并固定熱縮膜，在訂單產品放入紙箱后，通過烘道收縮熱縮膜將產品牢牢地固定在紙箱底部，無論運輸途中如何顛簸，產品在箱內也不會晃動。
In view of these problems, Shandong Hongbao Automation Co., Ltd. has made further solutions: automatic packaging equipment provides a full range of packaging solutions from carton forming to carton sealing, as well as product protection. The packaging machine uses the Tiandi cover carton to achieve better product protection, and can realize the automatic formation of the carton, put in and fix the heat shrinkable film. After the order product is put into the carton, the product is firmly fixed at the bottom of the carton through the drying channel shrinkage heat shrinkable film. No matter how bumpy during transportation, the product will not shake in the box.
同時，紙箱底部設計了易撕條，方便用戶開箱，也防止產品在運輸途中被開箱掉包，保障產品的安全。這種包裝方式特別適合高價值商品或特殊商品，如奢侈品、電子產品、香煙、藥品等。
At the same time, the bottom of the carton is designed with easy to tear strip, which is convenient for users to open the box and prevent the products from being unpacked and swapped during transportation, so as to ensure the safety of the products. This packaging method is especially suitable for high-value goods or special commodities, such as luxury goods, electronic products, cigarettes, drugs, etc.
企業選擇一套合適的訂單包裝解決方案需要綜合考慮以上因素，評估自身的痛點是在包裝質量、人員效率、包裝材料或運輸成本的浪費，還是需要優化空間利用率。
Enterprises need to consider the above factors when choosing a suitable order packaging solution, and evaluate whether their pain points are the waste of packaging quality, personnel efficiency, packaging materials or transportation costs, or need to optimize the space utilization rate.
針對包裝質量與人員效率的問題。從節省包裝材料的角度出發，選擇天地蓋紙箱是目前市場上更為經濟的方案，它比上下翻蓋式紙箱節省7%的耗材，更比一片成型式紙箱節省高達35%的耗材。
Aiming at the problems of packaging quality and personnel efficiency. From the point of view of saving packaging materials, choosing Tiandi cover carton is a more economical scheme in the market at present. It can save 7% of the consumables compared with the top and bottom flip type cartons, and up to 35% of the consumables compared with one piece of molded carton.
此外，封箱機可以自動檢測內包物的高度，裁切紙箱調整封箱高度，使之與內包物匹配，從而盡量減少發貨紙箱占用的空間，最終提升貨車的裝載率，節省運輸成本。
In addition, the sealing machine can automatically detect the height of the inner package, cut the carton, adjust the height of the sealing box to match the inner package, so as to minimize the space occupied by the delivery carton, and finally improve the loading rate of the truck and save the transportation cost.
與人工訂單包裝方式相比，自動化包裝解決方案具有節省耗材與人力、提高作業效率與包裝品質、綠色環保等優勢。未來，隨著企業物流升級，包裝環節也將朝著自動化與智能化方向發展。
Compared with manual order packaging, the automatic packaging solution has the advantages of saving consumables and manpower, improving operation efficiency and packaging quality, and environmental protection. In the future, with the upgrading of enterprise logistics, packaging will develop towards automation and intelligence.
自動化包裝