機器視覺檢測設備對自動化生產線的重要作用
發布時間:
2023-02-10 11:26
機器視覺檢測設備與運動控制的結合,為工業自動化產線的升級帶來一股新活力,也越來越多地被應用在非接觸檢測、測量場景中,用以提高加工精度、發現產品缺陷、進行自動分析與決策等,所以機器視覺檢測設備對于自動化生產線有著重要的作用。
The combination of machine vision inspection equipment and motion control brings a new vitality to the upgrading of industrial automation production line. It is also more and more used in non-contact detection and measurement scenes to improve processing accuracy, find product defects, and conduct automatic analysis and decision-making. Therefore, machine vision inspection equipment plays an important role in automatic production line.

視覺檢測是計算機視覺的一個分支,工業自動化領域中的視覺控制或視覺應用,主要指的是通過前端光學攝像頭,從采集到的數字化圖像中提取相關信息,進行分析處理之后,用于對生產線流程或質量的控制,以代替重復性人工操作。
Visual inspection is a branch of computer vision. The visual control or visual application in the field of industrial automation mainly refers to the extraction of relevant information from the collected digital image by the front-end optical camera, which is used to control the process or quality of the production line after analysis and processing, so as to replace the repetitive manual operation.
自動化生產線相比較傳統的制造業加工模式可以確保產品質量的穩定性、一致性與均勻性,節約材料和能源,提高產品的競爭力,還可以用于高溫、噪音、粉塵、有毒、輻射、危險等環境下的工作,從而減輕工人勞動強度,提高勞動生產力。
Compared with the traditional manufacturing processing mode, the automatic production line can ensure the stability, consistency and uniformity of product quality, save materials and energy, and improve the competitiveness of products. It can also be used in the work under the environment of high temperature, noise, dust, toxicity, radiation and danger, so as to reduce the labor intensity of workers and improve the labor productivity.
對于設備制造商而言,為了提高自動化生產線的生產效率,制造業產線升級的需求迫切,機器視覺檢測設備的應用已經成為其中的一個重點。
For equipment manufacturers, in order to improve the production efficiency of automatic production line, the need for upgrading manufacturing line is urgent, and the application of machine vision inspection equipment has become one of the key points.
在使用機器視覺檢測技術的過程中會發現,機器視覺和自動化控制往往分屬于兩套不同的系統之中,兩者之間常常可能會由于通訊等多種因素而導致整個系統的不穩定。尤其是在當前多品種、小批量、柔性化的生產模式下,產線的頻繁更換,增加了對機器視覺系統流程的修改和調試時間,從而大大影響了工廠產能,因此,機器視覺檢測設備的穩定性、操作的便捷性是未來能夠滿足自動化生產線的核心技術。
In the process of using machine vision technology, it can be found that machine vision and automatic control often belong to two different systems, which may lead to the instability of the whole system due to communication and other factors. Especially in the current multi variety, small batch and flexible production mode, the frequent replacement of production lines increases the modification and debugging time of machine vision system process, which greatly affects the production capacity of the factory. Therefore, the stability of machine vision inspection equipment and the convenience of operation are the core technologies that can meet the requirements of automatic production line in the future.
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