非標自動化設備裝配過程中的調試技巧
發布時間：
2023-02-10 11:26
不管調試任何一個產品都要首選了解它的特性，非標自動化設備作為工業自動化領域應用較為廣泛的機械設備，以靈活的量身定制，操作方便及功能多樣給工業制造業帶來了新的發展商機。在使用非標自動化設備的過程中涉及較多的就是設備的調試，一些常用的調試技巧分享給大家。
No matter debugging any product, we must first understand its characteristics. As a kind of mechanical equipment widely used in the field of industrial automation, non-standard automation equipment has brought new business opportunities for industrial manufacturing industry with flexible customization, convenient operation and diversified functions. In the use of non-standard automation equipment in the process involves more is the debugging of equipment, some common debugging skills to share with you.
1、了解產品特性，包括：外觀、尺寸、公差、結構、工藝、編程等。
1. Understand product characteristics, including appearance, dimension, tolerance, structure, process, programming, etc.
2、將零件（包含標準件和非標加工件）清理干凈，將最核心部分的零件挑選出來，做到從最核心的零部件開始組裝調試。組裝過程中應該檢查測量所裝部件的精度，確保橫平、豎直、同心度、契合度等問題。
2. Clean up the parts (including standard parts and non-standard processing parts), and select the most core parts, so as to start assembly and debugging from the core parts. During the assembly process, the accuracy of the parts installed should be checked and measured to ensure the horizontal, vertical, concentricity, fit and other issues.
3、對于單氣缸推拉或升降部分，應保證拉要到位，推也要到位，并且不能有異常阻力。
3. For single cylinder push-pull or lifting part, it should be ensured that the pulling and pushing should be in place, and there should be no abnormal resistance.
4、旋轉部分應確保旋轉部分的平衡度、垂直度、同心度。以達到擺臂，分度的精度。
4. The balance, perpendicularity and concentricity of the rotating part shall be ensured. In order to achieve the precision of swing arm and indexing.
5、銷釘、卡槽。有銷釘孔和卡槽的地方應清理干凈，選擇合適的銷釘進行定位，銷釘以單邊緊配為最佳，方便拆卸和裝配；卡槽精度應控制在0.02以內，以確保在二次裝配時的精度，不得過大過緊。若過大則無精度，過緊則無法裝配。
5. Pin, slot. The places with pin holes and slots should be cleaned up, and appropriate pins should be selected for positioning. The best one-sided tight fitting of the pins is convenient for disassembly and assembly. The accuracy of the clamping slot should be controlled within 0.02 to ensure the accuracy during the secondary assembly, and should not be too large or too tight. If it is too large, there will be no precision; if it is too tight, it can not be assembled.
6、非標自動化設備送料部分依據產品而定，公差帶為0.1左右，可以保證產品在料道中通過時暢通無阻。料道零部件入料方向和接口處需倒斜角以 0.2*30 度為標準，具體情況依據產品而定。料道內部需做拋光處理，可防止產品刮傷，刮花。
6. The feeding part of non-standard automatic equipment is determined according to the product, and the tolerance zone is about 0.1, which can ensure the smooth passage of products in the material channel. The feeding direction and interface of material passage parts should be inverted angle of 0.2 * 30 degrees, and the specific situation depends on the product. The internal part of the material channel should be polished to prevent the product from scratch and scratch.
7、絲桿、滑軌，非標自動化設備在組裝時應特別注意螺帽和滑軌，不可滑出絲桿和滑軌以外，避免滾珠掉出來導致產品報廢或影響精度。在組裝時確保零件的平行度、垂直度和同心度以后，再進行裝配。以防止不合格零件在組裝時將絲桿和滑軌固定變形導致報廢。
7. Special attention should be paid to nuts and slide rails when assembling screw rods, slide rails and non-standard automation equipment. Do not slide out of the screw rods and slide rails, so as to avoid product scrapping or affecting precision caused by ball falling out. When assembling, ensure the parallelism, perpendicularity and concentricity of parts before assembling. In order to prevent unqualified parts from deformation of screw rod and slide rail during assembly.
8、閥門的速度調節，閥門的速度應以在不影響生產效率的前提下剛好將產品運走的速度為最佳狀態。閥門速度過快會有振動或將產品抖飛；過慢會降低生產效率。
8. Valve speed adjustment, valve speed should not affect the production efficiency under the premise of just the speed of product transport is the best state. If the valve speed is too fast, it will vibrate or shake the product; if it is too slow, the production efficiency will be reduced.
只有熟悉的掌握非標自動化設備的調試技巧，在實際應用的過程中合理靈活運用這些技巧可以幫助您快速調試成功，讓設備穩定的運行才能降低設備的生產成本,提高企業的經濟效益。
Only by mastering the debugging skills of non-standard automation equipment and using these skills reasonably and flexibly in the process of practical application can help you debug successfully quickly and make the equipment run stably. Only in this way can the production cost of the equipment be reduced and the economic benefits of the enterprise be improved.
非標自動化設備