自動化流水線個性化解決方案提高生產效率,增強產品實用
發布時間:
2023-02-10 11:24
自動化生產流水線系統解決了生產過程控制的問題,同時基于以往實施ERP和MES系統的成功經驗,完成從采購、庫存、銷售到財務核算的整套信息系統規劃。
The automatic production line system solves the problem of production process control. At the same time, based on the previous successful experience of implementing ERP and MES system, it completes the whole set of information system planning from procurement, inventory, sales to financial accounting.
自動化流水線主要根據客戶具體需求進行設計、規劃、軟件及設備生產、安裝、調試等,建成自動化、信息化相融合的智能自動化生產線,實現采集數據并應用于生產現場、管理經營、設備維護、設備改進等的功能,從而通過提供智能自動化流水線產品為客戶提供智能制造的個性化解決方案。
The automation assembly line mainly carries out design, planning, software and equipment production, installation, commissioning, etc. according to the specific needs of customers, builds an intelligent automation production line integrating automation and informatization, and realizes the functions of collecting data and applying it to the production site, management and operation, equipment maintenance, equipment improvement, etc, So as to provide customers with personalized solutions for intelligent manufacturing by providing intelligent automatic assembly line products.

基于自身在智能化、自動化改造方面的經驗和技術,以智能裝備為主體,采用工業機器人完成自動上下料,以及采用AGV、RGV為基礎的工具完成搬運工作,運用云數控系統平臺、SCADA、MES、APS 、CAPP等軟件系統,結合三維仿真技術、大數據應用技術,組裝集成出實現3C產品精密結構件生產智能自動化加工的生產線。
Based on its own experience and technology in intelligent and automatic transformation, taking intelligent equipment as the main body, using industrial robots to complete automatic loading and unloading, and using tools based on AGV and RGV to complete handling, using cloud CNC system platform, SCADA, MES, APS, CAPP and other software systems, combined with three-dimensional simulation technology and big data application technology, Assemble and integrate the production line to realize the intelligent automatic processing of 3C product precision structural parts.
以自動化流水線為基礎的智能制造系統解決方案具有裝備自動化、工藝數字化、生產柔性化,過程可視化、信息集成化、決策自主化的特點,可實現提升產品優良率、縮短開發周期、降低人工成本的目的,達到多品種、小批量混流有序生產的效果。
The intelligent manufacturing system solution based on automatic assembly line has the characteristics of equipment automation, process digitization, production flexibility, process visualization, information integration and decision-making autonomy. It can achieve the purpose of improving product excellence rate, shortening development cycle and reducing labor cost, and achieve the effect of mixed flow and orderly production of multiple varieties and small batches.
自動化流水線是在流水線的基礎上逐步發展起來的。它不僅需要生產線上的各種機械加工設備來自動完成預定的過程和工藝過程,從而使產品成為合格的產品,而且還需要對工件進行裝卸,緊固定位,運輸。車間中工件的分離,以及工件的分離。揀配甚至包裝都可以自動進行,使其按照規定的程序自動工作。
Automatic assembly line is gradually developed on the basis of assembly line. It not only needs various machining equipment on the production line to automatically complete the predetermined process and process, so as to make the products become qualified products, but also needs to load and unload, fasten, locate and transport the workpieces. The separation of workpieces in the workshop and the separation of workpieces. Picking and even packaging can be carried out automatically to make it work automatically according to the specified procedures.
自動化流水線的控制系統具有三種工作狀態。主要用于確保流水線中的機械設備和工件輸送系統,按照規定的工作程序和聯鎖要求吸取輔助設備,正常工作,并配備故障檢測裝置和信號裝置。
The control system of automatic assembly line has three working states. It is mainly used to ensure that the mechanical equipment and workpiece conveying system in the assembly line absorb auxiliary equipment and work normally according to the specified working procedures and interlocking requirements, and are equipped with fault detection device and signal device.
為了滿足自動線調試和正常運行的要求,控制系統具有三種工作狀態:調整,動態和自動。
In order to meet the requirements of automatic line commissioning and normal operation, the control system has three working states: adjustment, dynamic and automatic.
在調整狀態下,可以手動操作和調整以實現單個設備的各種動作;
In the adjustment state, it can be manually operated and adjusted to realize various actions of a single device;
在半自動狀態下,可以實現單個設備的單周期工作;
In semi-automatic state, single cycle operation of single equipment can be realized;
在自動狀態下,自動生產線可以連續工作。
In the automatic state, the automatic production line can work continuously.
自動化流水線的每個單元都不是獨立的系統,它是連接每個子單元的現場總線技術。現場總線技術的實質是現場設備之間的串行通信,這是工業現場控制級的通信網絡。由于計算機技術和微電子技術的發展,許多傳感器,執行器,驅動設備和其他現場設備具有內置的CPU和附加的串行通信接口。可以根據現場設備指定的協議通過串行通信訪問控制設備模式完成對現場設備的監視。
Each unit of the automation pipeline is not an independent system. It is a fieldbus technology connecting each sub unit. The essence of fieldbus technology is the serial communication between field devices, which is the communication network of industrial field control level. Due to the development of computer technology and microelectronics technology, many sensors, actuators, driving devices and other field devices have built-in CPU and additional serial communication interface. According to the protocol specified by the field device, the monitoring of the field device can be completed through the serial communication access control device mode.
通常,工程師在設計自動化生產流水線總體架構時,都會先對項目進行完整的了解,并對產品的工序做了全面的分析,充分考慮有利于生產產品的系統總體構架設計方案,盡可能地遵循簡單有效原則,充分保證產品功能的實現,減少人力資本,促進生產效率的提高,增強產品的實用性,提高經濟效益。
Generally, when designing the overall architecture of automatic production line, engineers will first have a complete understanding of the project, make a comprehensive analysis of the product process, fully consider the overall system architecture design scheme conducive to the production of products, follow the simple and effective principle as far as possible, fully ensure the realization of product functions, reduce human capital and promote the improvement of production efficiency, Enhance the practicability of products and improve economic benefits.
自動化流水線