盤點:自動化視覺檢測設備適用于哪些行業?
發布時間:
2023-02-10 11:24
自動化視覺檢測設備能夠精準的識別、定位、判斷出產品的外觀、缺陷等不合格的地方,而且精準度很高,是人眼無法完成的。隨著行業門檻的不斷提高,產品品質的提升成為了企業的首要任務。那么,哪些行業適合引進自動化視覺檢測設備呢?
Automatic visual inspection equipment can accurately identify, locate and judge the appearance, defects and other unqualified places of the product, and the accuracy is very high, which can not be completed by the human eye. With the continuous improvement of the industry threshold, the improvement of product quality has become the primary task of enterprises. So, which industries are suitable for introducing automated visual inspection equipment?

一、五金零件的外觀尺寸缺陷檢測
1、 Inspection of appearance and dimension defects of hardware parts
五金件出現各種產品外觀尺寸需要檢測,比如螺絲螺母,精密零件,金屬片等,都是需要檢測的,選擇使用視覺檢測設備可以更大效率的檢測出五金件的各種瑕疵,提高生產效率與降低時間成本。
Various product appearance dimensions of hardware parts need to be tested, such as screws and nuts, precision parts, metal sheets, etc. choosing visual inspection equipment can more efficiently detect various defects of hardware parts, improve production efficiency and reduce time cost.
二、PCB線路板檢測
2、 PCB board detection
電子設備是生活起居及工業化生產不能缺乏的關鍵設備,PCB線路板作為電子信息技術商品最關鍵的質粒載體,在PCB行業發展趨勢相對性完善的今日,行業市場競爭激烈,對性能卓越設備的綜合性生產制造工作能力的規定愈來愈高,針對PCB板生產制造加工工藝也是有更嚴苛的規定。
Electronic equipment is the key equipment that can not be lacked in daily life and industrial production. PCB circuit board, as the most critical plasmid carrier of electronic information technology commodities, is facing fierce competition in the industry market today when the development trend of PCB industry is relatively perfect. The requirements for comprehensive production and manufacturing capacity of equipment with excellent performance are becoming higher and higher, and there are more stringent requirements for PCB production, manufacturing and processing technology.
機器視覺檢測技術廣泛運用在PCB板生產制造全過程中,在絲印網版AOI、PCBAOI、PCBAVI、內多層板AXI、PCB油墨印刷、全自動曝光機、SPI、打孔機等設備中,應用設備視覺定位、檢驗等視覺技術可完成迅速、精確的品質檢測和過程管理,提升產品品質和生產率,是設備特性提高的可靠保證。
Machine vision inspection technology is widely used in the whole process of PCB production and manufacturing. In screen printing AOI, pcbaoi, pcbavi, inner multilayer board Axi, PCB ink printing, full-automatic exposure machine, SPI, punch and other equipment, the application of visual technology such as equipment visual positioning and inspection can complete rapid and accurate quality inspection and process management, improve product quality and productivity, and is a reliable guarantee for the improvement of equipment characteristics.
三、觸摸屏的油墨檢測
3、 Ink detection of touch screen
觸摸屏作為新一代電子設備鍵入設備正逐漸變成平板、手機上、免費電子書、GPS、街機游戲機等設備的新歡。觸摸屏生產工藝流程繁雜,從上下游的ITO玻璃鍍膜、光刻、IC部件生產加工,到中上游的觸摸屏摸組迎合、油墨印刷、激光切割,再到中下游的觸摸屏摸組迎合、后蓋板夾層玻璃檢驗,都對加工工藝明確提出高些規定,使機器視覺檢測設備變成有關階段生產制造和質量檢驗的必需生產制造設備。
As a new generation of electronic devices, touch screen is gradually becoming a new favorite of tablet, mobile phone, free e-book, GPS, arcade game console and other devices. The touch screen production process is complicated. From the upstream and downstream ITO glass coating, lithography, IC component production and processing, to the touch screen touch group catering, ink printing, laser cutting in the middle and upstream, to the touch screen touch group catering in the middle and downstream, and the laminated glass inspection in the rear cover plate, all of them clearly put forward higher requirements for the processing process, making the machine vision inspection equipment a necessary production and manufacturing equipment for the production, manufacturing and quality inspection in the relevant stages.
四、激光加工用于視覺檢測
4、 Laser processing for visual inspection
激光加工是一種運用普遍的工業生產加工技術,運用對激光發生器的伺服控制系統,完成高精密的激光打標、激光切割、手工雕刻、電焊焊接等作用。伴隨著激光加工的加工工藝升級,傳統式技術早已不可以考慮工業生產生產加工對高精密高速運行的規定,這使機器視覺檢測技術與激光加工技術剛開始結合,根據視覺的精準定位和正確引導完成高精密生產加工,減少了對高成本費高精密管扣的要求,提高設備精密度,減少生產成本。激光視覺檢測設備也應用到了很多場景,可以提高產品的品質率。
Laser processing is a widely used industrial production and processing technology. It uses the servo control system of the laser generator to complete the functions of high-precision laser marking, laser cutting, manual engraving, electric welding and so on. With the upgrading of laser processing technology, the traditional technology has long been unable to consider the requirements of industrial production and processing for high-precision and high-speed operation, which makes the machine vision detection technology and laser processing technology just begin to combine, and complete high-precision production and processing according to the accurate positioning and correct guidance of vision, reducing the requirements for high-cost and high-precision pipe buckles, improving equipment precision and reducing production costs. Laser vision inspection equipment has also been applied to many scenes, which can improve the quality rate of products.
五、用于SMT貼片生產加工
5、 For SMT patch production and processing
SMT行業是繼PCB后又一重中之重電子器件大數據產業,也是我國機器視覺技術設備商的起源地,電子元件實用化、元器件貼片密度高的化、元器件引腳列陣復雜和多元化都給當代SMT設備明確提出高些的規定。根據應用設備視覺定位、精確測量、檢驗技術,提高SMT設備生產率、提升貼片高精度、提高持續工作中可靠性,助推SMT行業的設備升級。通過視覺檢測設備,可以實現smt的外觀尺寸檢測,實現最大化地提高人工效率。
SMT industry is another important electronic device big data industry after PCB. It is also the origin of China's machine vision technology and equipment manufacturers. The practicality of electronic components, the high density of component patches, and the complexity and diversification of component pin arrays have clearly put forward higher requirements for contemporary SMT equipment. According to the application of equipment visual positioning, accurate measurement and inspection technology, improve the productivity of SMT equipment, improve the high precision of SMT, improve the reliability in continuous work, and promote the equipment upgrading of SMT industry. Through the visual inspection equipment, the appearance dimension inspection of SMT can be realized to maximize the manual efficiency.
自動化視覺檢測設備是使用工業相機代替人眼來完成諸如識別,測量和定位之類的功能。通用缺陷檢測機器視覺是相機,鏡頭和光源的組合,可以代替手動檢測條形碼字符,裂縫,包裝,表面層完整性和凹陷。使用缺陷檢測機器視覺可以有效地提高生產線的檢測速度和精度,大大提高生產和質量,降低人工成本,并防止由于人眼疲勞而造成的誤判。
Automatic visual inspection equipment uses industrial cameras instead of human eyes to complete functions such as recognition, measurement and positioning. General defect detection machine vision is a combination of camera, lens and light source, which can replace manual detection of bar code characters, cracks, packaging, surface layer integrity and dents. Using defect detection machine vision can effectively improve the detection speed and accuracy of the production line, greatly improve production and quality, reduce labor costs, and prevent misjudgment caused by human eye fatigue.
自動化行業的快速發展,視覺檢測設備的應用行業也越來也多,山東紅寶自動化有限公司可以根據產品的生產形式以及產品特點為客戶定制研發更實用、更高效的自動化視覺檢測設備。
With the rapid development of automation industry, there are more and more application industries of visual inspection equipment. Shandong Hongbao Automation Co., Ltd. can customize and develop more practical and efficient automatic visual inspection equipment for customers according to the production form and product characteristics.
視覺檢測設備