碼垛機器人在智能制造中的應用及優勢

　　工業自動化的快速發展，加速了現代自動化的進程，生產制造型企業對于生產、包裝、運輸等環節的要求也越來越高，人工操作已經遠遠不能滿足工業自動化產能的需求，此時，工業自動化機器人應運而生。

　　The rapid development of industrial automation has accelerated the process of modern automation. Manufacturing enterprises have higher and higher requirements for production, packaging, transportation and other links. Manual operation has been far from meeting the needs of industrial automation production capacity. At this time, industrial automation robot man came into being.

　　其中，碼垛機器人是工作人員的手足與大腦功能延伸和擴展，它可以代替人們在危險、有毒、低溫、高熱等惡劣環境中工作;幫助人們完成繁重、單調、重復的勞動，提高勞動生產率，保證產品質量。

　　Among them, the stacking robot is the extension and expansion of the functions of the hands, feet and brain of workers. It can replace people to work in dangerous, toxic, low temperature, high heat and other harsh environments; Help people complete heavy, monotonous and repetitive work, improve labor productivity and ensure product quality.

　　一、碼垛機器人應用優勢

　　1、 Application advantages of palletizing robot

　　碼垛機器人的碼垛能力比傳統碼垛機，人工碼垛都要高的多;

　　The palletizing ability of palletizing robot is much higher than that of traditional palletizing machine and manual palletizing;

　　2.結構非常簡單，故障率低，易于保養及維修;

　　The structure is very simple, the failure rate is low, and it is easy to maintain and repair;

　　3.主要構成零配件少，維持費用很低;

　　There are few components and parts, and the maintenance cost is very low;

　　4.電源消耗低，電源消耗量大約機械式碼垛機的五分之一。

　　Low power consumption, which is about one-fifth of that of mechanical palletizer.

　　5.碼垛機械手臂可以設置在狹窄的空間，場地使用效率高，應用靈活。

　　The stacking manipulator can be set in a narrow space, with high site efficiency and flexible application.

　　6.全部操作可在控制柜屏幕上手觸式完成，操作非常簡單。

　　 All operations can be completed by hand on the screen of the control cabinet, and the operation is very simple.

　　7.碼垛機械手臂的應用非常靈活，一臺機器手臂可以同時處理最多6條生產線的不同產品。產品更新時，只須輸入新數據，重新計算后即可進行運行，無須硬件、設備上的改造與設置。

　　The application of palletizing manipulator is very flexible. One manipulator can handle different products of up to 6 production lines at the same time. When the product is updated, you only need to input new data and recalculate it before it can run, without the modification and setting of hardware and equipment.

　　8. 垛型及碼垛層數可任意設置，垛型整齊，方便儲存及運輸。

　　 The stacking type and the number of stacking layers can be set arbitrarily. The stacking type is neat and convenient for storage and transportation.

　　簡言之：工作能力強、適用范圍大、占地空間小、靈活性高、成本低以及維護方便等多個方面的優勢使其應用漸為廣泛，并成為一種發展趨勢。

　　In short: its advantages in many aspects, such as strong working ability, large scope of application, small floor space, high flexibility, low cost and convenient maintenance, make its application more and more extensive and become a development trend.

　　工業機器人碼垛生產線是一個整合度較高的項目，這個項目的設備也比較多，包含：輸送單元，折邊單元，封口單元，檢測單元，噴碼打印單元，碼垛單元等等。碼垛工業機器人生產線關鍵部件包括以下幾個關鍵部分：

　　Industrial robot palletizing production line is a highly integrated project, which also has many equipment, including: conveying unit, folding unit, sealing unit, detection unit, inkjet printing unit, palletizing unit, etc. The key components of the palletizing industrial robot production line include the following key parts:

　　1、碼垛工業機器人機械抓手

　　Mechanical gripper of palletizing industrial robot

　　作為碼垛機器人的重要組成部分之一，碼垛機械手(也稱手爪或抓手)的工作性能，包括高可靠性、結構簡單新穎、質量小等參數對碼垛機器人的整體工作性能具有非常重要的意義。

　　As an important part of the palletizing robot, the working performance of the palletizing manipulator (also known as gripper or gripper), including high reliability, simple and novel structure, small mass and other parameters, is of great significance to the overall working performance of the palletizing robot.

　　可根據不同的產品，設計不同類型的機械手爪，使得碼垛機器人具有效率高、質量好、適用范圍廣、成本低等優勢，并能很好地完成碼垛工作。

　　Different types of mechanical grippers can be designed according to different products, so that the stacking robot has the advantages of high efficiency, good quality, wide application range, low cost, and can complete the stacking work well.

　　2、常用的碼垛機器人手抓主要包括：

　　Commonly used palletizing robot hand grabs mainly include:

　　①夾抓式機械手爪

　　Gripper type mechanical gripper

　　主要用于高速碼袋，該類機械手手爪主要用于袋裝物的碼放，如面粉，飼料，水泥，化肥等等。

　　It is mainly used for high-speed bag stacking. The gripper of this kind of manipulator is mainly used for stacking bags, such as flour, feed, cement, chemical fertilizer, etc.

　　②夾板式機械手爪

　　Splint type mechanical gripper

　　主要適用于箱盒碼垛，該類手爪主要用于整箱或規則盒裝包裝物品的碼放，可用于各種行業。可以一次碼一箱(盒)或多箱(盒)。

　　It is mainly applicable to the stacking of boxes. This kind of gripper is mainly used for the stacking of whole boxes or regular boxes of packaged goods, and can be used in various industries. You can code one box (box) or multiple boxes (boxes) at a time.

　　③真空吸取式機械手爪

　　Vacuum suction mechanical gripper

　　主要適用于可吸取的碼放物，該類手爪主要用于適合吸盤吸取的碼放物，如覆膜包裝盒，聽裝啤酒箱，塑料箱，紙箱等。

　　It is mainly applicable to the stacking objects that can be absorbed. This kind of claw is mainly used for the stacking objects that are suitable for suction by suction cups, such as film covered packaging boxes, tinned beer boxes, plastic boxes, cartons, etc.

　　④組合式機械手爪

　　Combined mechanical gripper

　　適用于幾個工位的協作抓放，是前三種手爪的靈活組合，同時滿足多個工位碼放。

　　It is applicable to the cooperative grasp and release of several stations. It is a flexible combination of the first three claws, and can meet the stacking of multiple stations at the same time.

　　⑤金屬檢測機

　　Metal detector

　　用于檢測食品、醫藥、化裝品、紡織等生產過程中混入的金屬異物。

　　It is used to detect metal foreign matters mixed in the production process of food, medicine, cosmetics, textiles, etc.

　　⑥重量復檢機

　　Weight rechecking machine

　　通過重量檢測，亦可判斷出成品的數量、漏裝和錯裝，以及對合格品、欠重品、超重品進行分別統計，以達到產品質量控制的目的。

　　Through weight detection, we can also judge the quantity, missing and wrong loading of finished products, and make statistics on qualified products, underweight products and overweight products respectively, so as to achieve the purpose of product quality control.

　　⑦自動剔除機

　　Automatic culling machine

　　用于完成包裝袋在出現含金屬異常物以及包裝袋在稱重復檢超出重量誤差時，包裝袋在輸送序列被移出去的過程。自動剔除機也可集成到金屬檢測機或者重量復檢機內。

　　It is used to complete the process that the packaging bag is removed in the conveying sequence when there are metal containing abnormalities in the packaging bag and the weighing recheck of the packaging bag exceeds the weight error. The automatic eliminator can also be integrated into the metal detector or weight rechecker.

　　⑧倒袋機

　　Bag pouring machine

　　是將輸送機送來的料袋按預定的編組程序對料袋進行輸送、倒袋和轉位，流轉到下道工序。

　　It is to transport, reverse and transpose the material bags sent by the conveyor according to the predetermined marshalling procedure, and then transfer them to the next process.

　　⑨整形機

　　Plastic machine

　　包裝袋經過輸送線后，須經過輥子的壓緊、整形，將包裝袋內可能存在的積聚物均勻散開后才可以送至待碼輥道輸送機上。

　　After passing through the conveying line, the packaging bag must be compacted and shaped by the roller, and the possible accumulation in the packaging bag can be sent to the waiting roller conveyor after being evenly dispersed.

　　⑩待碼輸送機

　　 Waiting conveyor

　　與機械手爪配套，方便抓取。

　　It is matched with the mechanical gripper, which is convenient to grasp.

　　?其他傳送帶

　　Other conveyor belts

　　便于物料輸送過程中的轉彎，以及與下一工序的對接。

　　It is convenient for turning in the process of material transportation and docking with the next process.

　　隨著碼垛機器人的應用越來越廣泛，企業不再因招不到人兒煩惱，也不會擔心受疫情等因素的影響，碼垛機器人能夠根據企業的生產效率需求，進行相應的設置進而滿足生產需求。

　　With the more and more extensive application of palletizing robots, enterprises will no longer worry about being unable to recruit people, nor will they worry about being affected by epidemic and other factors. Palletizing robots can be set up according to the production efficiency needs of enterprises, so as to meet the production needs.