視覺檢測設備在工業非標自動化中的應用

　　視覺檢測設備在工業自動化行業中是一種有價值的生產、裝配和包裝機制，視覺檢測設備在自動化生產過程中檢測產品的缺陷、尺寸、大小、瑕疵等方面有著不可估量的價值，能夠有效的避免不合格產品流入到消費者的手中，是企業維護品牌形象的有效方式。機器視覺檢測系統在工業自動化中有哪些分類及應用呢？
　　Visual inspection equipment is a valuable production, assembly and packaging mechanism in the industrial automation industry. Visual inspection equipment has inestimable value in detecting product defects, size, size, defects and other aspects in the automated production process. It can effectively prevent unqualified products from flowing into the hands of consumers, and is an effective way for enterprises to maintain their brand image.

　　機器視覺檢測系統分為四類：
　　Machine vision inspection systems are divided into four categories:
　　1、表面缺陷檢測：這是機械設備中最常用的功能之一，它可以在線檢測產品表面的某些信息，是否有劃痕、破損、油污粉塵、注射成型件等，是否存在白色服裝的空白，是否存在印刷中的差錯和遺漏，這些都可以通過機器視覺在線判斷，機器視覺檢測可以消除產品在生產過程中的缺陷，保證產品質量的穩定性。
　　Surface defect detection: This is one of the most commonly used functions of mechanical equipment. It can detect some information on the product surface online, whether there are scratches, damages, oil dust, injection molded parts, etc., whether there are white clothing blanks, and whether there are errors and omissions in printing. These can be judged online through machine vision, which can eliminate defects in the production process, Ensure the stability of product quality.
　　2、視覺尺寸測量：在線自動測量外觀尺寸、外輪廓、孔徑、高度、面積等，以判斷產品是否合格，實現了在線非接觸測量，不會對產品造成任何損害，提高了生產效率。
　　Visual dimension measurement: online automatic measurement of appearance size, external contour, aperture, height, area, etc. to judge whether the product is qualified. Online non-contact measurement is realized, which will not cause any damage to the product and improves the production efficiency.
　　3、模式識別功能：在線進行產品形狀識別，顏色識別定位物體的位置，以及QR碼識別和字符識別等功能。
　　Pattern recognition function: online product shape recognition, color recognition, object location, QR code recognition, character recognition and other functions.
　　4、機器人視覺定位功能：用于指導機器人在較寬范圍內的操作和動作，定位并找出物體的位置坐標，引導機器人的各個物體的定位來操作機器的運動控制。
　　Robot visual positioning function: it is used to guide the operation and action of the robot in a wide range, locate and find the position coordinates of objects, and guide the positioning of each object of the robot to operate the motion control of the machine.
　　視覺檢測自動化設備主要是根據客戶的生產步驟和生產效率要求，通過設計一套自動機械機構，和電氣控制邏輯，將人的動作取代并集成到一起，實現自動上料、自動組裝、自動測試檢測，并將這些數據保存下來，可以追蹤產量效率、良率、能耗等。
　　The visual inspection automation equipment is mainly based on the production steps and production efficiency requirements of customers. By designing a set of automatic mechanical mechanism and electrical control logic, human actions are replaced and integrated together to achieve automatic feeding, automatic assembly, automatic testing and detection. These data can be saved to track production efficiency, yield, energy consumption, etc.
　　1、效率更高：人工檢測效率低下。機器視覺檢測速度要快得多，每分鐘能夠對數百個甚至數千個元件進行檢測，而且能夠24小時不間斷持續工作。
　　Higher efficiency: manual detection is inefficient. The machine vision inspection speed is much faster. It can detect hundreds or even thousands of components every minute, and can work continuously for 24 hours.
　　2、準確性更高：人眼有物理條件的限制，也會受到主觀性、身體精力等因素的影響，不能保證準確性。機器不受主觀控制，只要參數設置沒有差異，具有相同配置的多臺機器就可以保證相同的精度。
　　Higher accuracy: the human eye is limited by physical conditions, but also affected by subjectivity, physical energy and other factors, so accuracy cannot be guaranteed. Machines are not subject to subjective control. As long as there is no difference in parameter settings, multiple machines with the same configuration can ensure the same accuracy.
　　3、總體成本更低：機器比人工檢測更有效，從長遠來說，機器視覺檢測的成本更低。
　　The overall cost is lower: machine detection is more effective than manual detection, and the cost of machine vision detection is lower in the long run.
　　4、信息集成：機器視覺檢測可以通過多站測量方法一次測量多個技術參數，例如要檢測的產品的輪廓，尺寸，外觀缺陷和產品高度。
　　Information integration: machine vision inspection can measure multiple technical parameters at one time through multi station measurement method, such as the contour, size, appearance defect and product height of the product to be inspected.
　　5、數字化統計管理：測量數據并在測量后生成報告，而無需一個個地手動添加。
　　Digital statistical management: measure data and generate reports after measurement, without manually adding one by one.
　　6、可適用于危險的檢測環境：機器可以在惡劣、危險的環境中，以及在人類視覺難以滿足需求的場合很好地完成檢測工作。
　　Suitable for dangerous detection environment: the machine can perform detection well in harsh and dangerous environments, as well as in situations where human vision cannot meet the needs.
　　7、不會對產品造成接觸損傷：機器視覺在檢測工件的過程中，不需要接觸工件，不會對工件造成接觸損傷。人工檢測必須對工件進行接觸檢測，容易產生接觸損傷。
　　It will not cause contact damage to the product: machine vision does not need to contact the workpiece in the process of detecting the workpiece, and it will not cause contact damage to the workpiece. Manual inspection must be carried out on the workpiece, which is easy to cause contact damage.
　　8、更客觀穩定：人工檢測過程中，檢測結果會受到個人標準、情緒、精力等因素的影響。而機器嚴格遵循所設定的標準，檢測結果更加客觀、可靠、穩定。
　　More objective and stable: In the process of manual detection, the detection results will be affected by personal standards, emotions, energy and other factors. The machine strictly follows the set standards, and the detection results are more objective, reliable and stable.
　　9、避免二次污染：人工操作有時會帶來不確定污染源，而污染的工件。
　　Avoid secondary pollution: manual operation may sometimes bring uncertain pollution sources and pollute workpieces.
　　10、維護簡單：對操作者的技術要求低，使用壽命長等優點。
　　Simple maintenance: low technical requirements for operators, long service life, etc.
　　山東紅寶自動化有限公司在機器視覺檢測領域積累了豐富經驗，視覺檢測設備廣泛應用于家用電器、消費電子行業、新能源電池行業、線路板行業、醫藥行業、精密五金行業、食品行業等行業，為各大企業提供定制服務和自動化檢測解決方案，幫助客戶大幅度提高生產效率，降低生產成本，增強市場競爭力。
　　Shandong Hongbao Automation Co., Ltd. has accumulated rich experience in the field of machine vision detection. Visual detection equipment is widely used in household appliances, consumer electronics, new energy battery industry, circuit board industry, medicine industry, precision hardware industry, food industry and other industries. It provides customized services and automated detection solutions for major enterprises, helping customers to significantly improve production efficiency and reduce production costs, Enhance market competitiveness.