全自動視覺檢測設備賦能制造業數字化轉型開辟新路徑！
發布時間：
2023-02-10 11:24
制造業是工業互聯網應用賦能的主陣地，其在生產環節的管理控制普及程度已達45.5%，充分釋放了“5G+工業互聯網”潛力。“5G+工業互聯網”融合發展在帶動企業提質、降本、增效、綠色、安全發展的同時，開辟了傳統工業技術升級換代新路徑，加速人、機、物全面連接的新型生產方式落地普及，成為推動制造業高端化、智能化、綠色化發展的重要支撐。
Manufacturing industry is the main position for enabling the application of industrial Internet. Its popularity of management and control in production has reached 45.5%, fully releasing the potential of "5G+industrial Internet". The integrated development of "5G+Industrial Internet" has opened up a new path for upgrading traditional industrial technologies, accelerated the implementation and popularization of a new production mode that fully connects people, machines and things, and become an important support for promoting the high-end, intelligent and green development of manufacturing while driving the quality improvement, cost reduction, efficiency increase, green and safe development of enterprises.
其中，全自動視覺檢測設備就其中的一部分，目前已經被廣泛應用于各大制造產業的自動化生產中，全自動視覺檢測設備能夠完全代替人工，實現很多人工無法完成的檢測任務。那么，全自動視覺檢測設備究竟有哪些優勢呢？
Among them, the automatic visual inspection equipment is a part of it, which has been widely used in the automatic production of major manufacturing industries. The automatic visual inspection equipment can completely replace manual, and achieve many inspection tasks that can not be completed by manual. So, what are the advantages of automatic visual inspection equipment?
1.光學檢測設備檢測精準。目前傳統的檢測方式尺寸方面都是以卡尺為主，缺陷以肉眼觀察為主，這些檢測方式已不能滿足市場對產品的要求了。尤其是對零件精密度要求比較高的生產行業，對產品缺陷是零容忍的，而光學檢測就是目前的最好的方式。
The optical detection equipment is accurate. At present, the traditional inspection methods are mainly calipers in terms of size, and the defects are mainly observed by naked eyes. These inspection methods can no longer meet the requirements of the market for products. In particular, the manufacturing industry, which requires high precision of parts, has zero tolerance for product defects, and optical testing is the best way at present.
2.光學篩選速度快。光學篩選機的檢測速度為每天10-20萬件。這對于產量特別大的廠家來說，用人是完全解決不了的。
Optical screening is fast. The detection speed of the optical screening machine is 100000 to 200000 pieces per day. For manufacturers with particularly large output, it is impossible to solve this problem by employing people.
3.非接觸測量，對于觀測者與被觀測者都不會產生任何損傷，從而提高系統的可靠性。
The non-contact measurement will not cause any damage to the observer and the observed, thus improving the reliability of the system.
4.具有較寬的光譜響應范圍，例如使用人眼看不見的紅外測量，擴展了人眼的視覺范圍。
It has a wide spectral response range, such as the use of infrared measurement invisible to the human eye, which expands the visual range of the human eye.
5.長時間穩定工作，人類難以長時間對同一對象進行觀察，而機器視覺則可以長時間地作測量、分析和識別任務。很好的利用了機器視覺解決方案，可以節省大量勞動力資源，為公司帶來可觀利益。
It is difficult for humans to observe the same object for a long time due to long-time stable work, while machine vision can perform measurement, analysis and recognition tasks for a long time. Good use of machine vision solutions can save a lot of labor resources and bring considerable benefits to the company.
6.視覺檢測設備還具有維護簡單，對操作人員技術水平要求不高，使用壽命長等優點。
The visual inspection equipment also has the advantages of simple maintenance, low technical requirements for operators, long service life, etc.
7.全自動視覺檢測設備采用PLC控制，提供PC端軟件交互，可以根據設置的各項不良指標及對應良率進行自動報警或停機，人員能夠現場手動進行判定;
The full-automatic visual inspection equipment is controlled by PLC and provides PC software interaction. It can automatically alarm or stop the machine according to the set defect indicators and the corresponding yield, and the personnel can manually determine on site;
8.高精度、高速度、自動上下料;
High precision, high speed, automatic loading and unloading;
9.多種缺陷的識別和分類，適應各種材料的引線;
Identification and classification of various defects, suitable for lead wires of various materials;
10.產品表面、位置和邊緣檢測，異物和劃傷檢測，粘膠檢測。
Product surface, position and edge detection, foreign matter and scratch detection, adhesive detection.
眾所周知產品質量是關鍵，只有在保證產品質量的情況下，企業才能取得長久發展，如果生產制造企業能夠盡早采用先進的檢測設備，占領先機，走在同行前端，為企業的長遠發展打下基礎。
As we all know, product quality is the key. Only when product quality is guaranteed, can an enterprise achieve long-term development. If manufacturing enterprises can adopt advanced testing equipment as soon as possible, seize the first opportunity, walk in the front of the industry, and lay a foundation for long-term development of the enterprise.
正是因為制造企業能夠及時的引進疊加人工智能技術將使裝備、生產線、工廠發生革命性變革，生產技術改造升級，不僅解決了一線勞動力短缺和人力成本提升的困境，更是通過全自動視覺檢測設備從根本上提高了制造業質量、效率和企業競爭力。
It is precisely because manufacturing enterprises can timely introduce and overlay artificial intelligence technology that will revolutionize equipment, production lines and factories. The transformation and upgrading of production technology not only solve the dilemma of front-line labor shortage and labor cost increase, but also fundamentally improve the quality, efficiency and competitiveness of the manufacturing industry through full-automatic visual inspection equipment.
全自動視覺檢測設備