視覺檢測系統在汽車制造行業發揮的重要作用
發布時間：
2023-02-10 11:30
汽車已經成為人們日常出行的必備交通工具，其安全性就顯得尤為重要。視覺檢測系統在汽車生產制造的過程中，能夠全方面、立體化、多角度給汽車進行檢測，確保每個環節的準確度，以保證汽車的安全上市。在汽車制作過程中，視覺檢測系統在哪些方面發揮著重要的作用呢？
Automobile has become a necessary means of transportation for people's daily travel, and its safety is particularly important. In the process of automobile production and manufacturing, the visual inspection system can detect the automobile in all aspects, three-dimensional and multi angle, so as to ensure the accuracy of each link, so as to ensure the safety of the car on the market. In the process of automobile production, in which aspects does the visual inspection system play an important role?
一、發動機檢測
Engine detection
1.機加工位置、形狀和尺寸大小，包括圓弧。
Machining position, shape and size, including arc.
2.正時鏈位置檢測。
Timing chain position detection.
3.活塞標記方向和型號檢測。
Piston mark direction and model inspection.
4.曲軸連桿連碼、字符、型號檢測。
Inspection of connecting code, character and model of crankshaft connecting rod.
5.點膠檢測。
Dispensing detection.
6.缸體缸蓋讀碼、字符、型號檢測。
Code reading, character and model detection of cylinder head.
二、汽車總裝和零部件檢測
Automobile assembly and parts inspection
1.零部件尺寸、外觀、形狀。
Size, appearance and shape of parts.
2.總成部件錯漏裝、方向、位置檢測。
Wrong or missing assembly of assembly parts, direction and position detection.
3.讀碼、型號、生產日期檢測。
Code reading, model and production date detection.
4.總裝配合機器人焊接導向和質量檢測。
The final assembly shall cooperate with robot welding guide and quality inspection.
5.電器性能檢測、功能檢測。
Electrical performance test and function test.
6.智能交通、車牌識別。
Intelligent transportation and license plate recognition.
三、安全帶滾輪檢測
Safety belt roller detection
1.檢測軸長超差，輪片彎折，過槽有毛刺。
Check whether the shaft length is out of tolerance, the wheel is bent, and there is burr in the groove.
2.機構精確旋轉定位。
Accurate rotation and positioning of the mechanism.
3.大景深鏡頭確保毛刺觀測清晰。
The large depth of field lens ensures that the burr observation is clear.
四、車鎖組裝檢測
Inspection of lock assembly
1.零部件缺失檢測，類型檢測。
Parts missing detection, type detection.
2.任意多的零部件檢測。
Any number of parts inspection.
3.蝸輪蝸桿齒輪角度。
Worm gear angle.
4.系統根據國外信號自動切換多種產品程序。
The system automatically switches various product programs according to foreign signals.
五、汽車控制版面檢測
Vehicle control panel detection
1.檢測面板按鈕裝配，按鈕鐳雕尺寸。
Test panel button assembly, button radium size.
2.大面陣攝像頭提高檢測精度。
Large area array camera improves detection accuracy.
3.自動系統確保沒有錯件流出。
The automatic system ensures that no wrong parts flow out.
4.字符對錯、位置檢測。
Character right and wrong, position detection.
六、線束保險絲盒檢測
Wiring harness fuse box detection
1.4萬次連續檢測沒誤判、錯判
4000 times of continuous detection, no misjudgment
2.字符對錯，顏色對錯，位置對錯
Character, color and position
3.條形碼讀碼器調用不同產品程序
Barcode reader calls different product programs
4.檢測完成打印輸出正確結果
Check and print out the correct results
5.對正確產品進行貼標
Label the correct products
七、汽車儀表盤檢測
Automobile instrument panel detection
1.儀表盤指針角度檢測，指示燈顏色檢測
Instrument panel pointer angle detection, indicator color detection
2.單個攝像頭觀測液晶屏數字變化的儀表盤
Instrument panel for single camera to observe digital changes of LCD screen
3.彩色攝像頭測量各指示燈的顏色
Color camera measures the color of each indicator light
4.圖像檢測的同時進行功能性測試
Image detection and functional test
視覺檢測系統的自動化程度能夠有效避免汽車在生產過程中出現任何的缺陷，實時檢測出有缺陷的零部件，保證汽車質量。
The degree of automation of the visual inspection system can effectively avoid any defects in the production process of the car, detect defective parts in real time, and ensure the quality of the car.
視覺檢測系統