3C電子行業的迅猛發展歸功于視覺檢測系統的應用
發布時間：
2023-02-10 11:30
3C電子產品已經成為人們生活中必不可少的一部分，隨著需求量的不斷增加，3C電子行業的發展越發的迅猛，在保障產出量的同時還要保障產品的質量，這就需要運用機器視覺檢測系統，其精密的檢測技術極大地促進了機器視覺檢測系統在3C行業的高速發展。
3C electronic products have become an indispensable part of people's life. With the increasing demand, the development of 3C electronic industry is more and more rapid. In order to ensure the output and product quality, it is necessary to use machine vision detection system. Its precise detection technology greatly promotes the rapid development of machine vision detection system in 3C industry.
我國3C產業的自動化需求主要在部件加工，如玻璃面板、手機殼、PCB等功能性元件的制造；裝配和檢測；部件貼標、整機貼標等方面。現狀是部件自動加工，且都是小部分自動化，大部分全人工。
The automation requirements of China's 3C industry are mainly in parts processing, such as the manufacturing of functional components such as glass panel, mobile phone case, PCB, assembly and testing, labeling of components and whole machine, etc. The present situation is the automatic processing of parts, and all of them are small parts of automation, most of them are manual.
以智能手機為例，手機生產分為貼片、測試、組裝3大環節，共80多道工序。每一道工序對于生產環境要求都很高，所以車間有溫濕度、靜電防護等設備。若以百萬計算，這就有引入機器人的基礎。而包括一些手機外殼、玻璃、蓋板在內的零部件制造技術，其工藝和設備都相當成熟，有很高的自動化發展的可能性和可操作性。
Taking mobile phone communication as an example, the production of mobile phone is divided into three parts: mounting, testing and assembling, with a total of more than 80 processes. Each process has high requirements for the production environment, so the workshop has temperature and humidity, electrostatic protection and other equipment. In millions, there's a basis for the introduction of robots. The technology and equipment of parts manufacturing including some mobile phone shell, glass and cover plate are quite mature, which has high possibility and operability of automation development.
在進行3C電子產品的大批量生產中，為了能夠提升生產效率，實現準確、快速的檢查品質，采用了機器視覺檢測系統技術。不同特征的產品可按照如下方法進行檢查。
In the mass production of 3C electronic products, in order to improve the production efficiency and achieve accurate and rapid quality inspection, machine vision detection system technology is used. Products with different characteristics can be inspected as follows.
1.以產品結構特征為基礎進行檢查，通過機器視覺來檢查3c產品生產線上如結構缺失，精沖漏沖檢測等的情況。檢查時，先利用合格產品創建一個模板，在被檢查產品與標準產品的圖像成像面積進行比較，正確判斷 3C產品結構以及外形形狀。
Based on the structural characteristics of the product, check the 3C product production line by machine vision, such as structure missing, fine blanking and missing punch detection. During the inspection, a template is created by using the qualified products, and the image imaging area of the inspected product and the standard product is compared to correctly judge the structure and shape of 3C product.
2.以產品表面外觀品質特征為基礎進行檢查，對于產品表面出現的磨損、裂紋、劃痕、凹陷等，采用機器視覺檢測系統進行檢查，之后可以分級或者判斷產品品質，做出相應措施。
Based on the appearance quality characteristics of the product surface, the machine vision inspection system is used to inspect the wear, crack, scratch and depression on the surface of the product. After that, the product quality can be graded or judged, and corresponding measures can be made.
3.以產品空間特征為基礎進行檢查，在制造業中，對產品尺寸的檢查通常是以產品是否具有正確形狀或者在容許范圍內進行。該檢查方法主要涉及如圓度、方向、位置、形狀等被檢產品的幾何特性，也可以說是檢查其空間特征。
Inspection is based on the spatial characteristics of products. In manufacturing industry, the inspection of product size is usually based on whether the product has the correct shape or is within the allowable range. The inspection method mainly involves the geometric characteristics of the inspected products, such as roundness, direction, position, shape, and so on.
機器視覺檢測系統在3C電子行業的逐步滲透，讓整個市場得到了迅速的發展，視覺檢測技術能夠快速的響應3C市場變化以及產品的迭代更新，精密的檢測能力，及高品質的產品管理質量控制。
With the gradual penetration of machine vision inspection system in 3C electronic industry, the whole market has been developed rapidly. The visual inspection technology can quickly respond to the changes of 3C market and the iterative updating of products, precise detection ability and high-quality product management and quality control.
視覺檢測系統,機器視覺檢測