必讀：碼垛機器人常見故障分析及解決方案
發布時間：
2023-02-10 11:30
碼垛機器人不僅可以將物品進行碼垛，還能根據程序設計的要求編組和層數，完成對箱子、袋子等各種類型的產品進行碼垛。碼垛機器人的結構主要由壓平輸送機、緩停輸送機、轉位輸送機、托盤倉、托盤輸送機、編組機、推袋裝置、碼垛裝置、垛盤輸送機組成，其結構設計優化，動作平穩可靠。
The palletizing robot can not only stack the goods, but also stack various types of products such as boxes and bags according to the requirements of the program design and the number of layers. The structure of palletizing robot is mainly composed of flattening conveyor, slow stop conveyor, transfer conveyor, pallet bin, pallet conveyor, marshalling machine, bag pushing device, palletizing device and palletizing tray conveyor. Its structural design is optimized and its action is stable and reliable.
在使用碼垛機器人之前一定要對其結構有一定的了解，按照說明書上的說明進行安裝、操作。這里需要注意的一點是在設備使用之前要先將設備進行預熱，打開電源開關，幾秒預熱后，燙頭溫度達到工作要求，才能進行工作。如果遇到突發狀況，立刻按緊急按鈕，停止工作。
Before using the palletizing robot, we must have a certain understanding of its structure, and install and operate according to the instructions in the manual. One point that needs to be noted here is that before the equipment is used, it is necessary to preheat the equipment, turn on the power switch, and after a few seconds of preheating, the temperature of the iron head can meet the working requirements before the work can be carried out. In case of emergency, press the emergency button immediately to stop working.
碼垛機器人出現故障后，不要慌，這里小編給大家詳細介紹一下機器人出現以下問題的處理方法。
After the robot panic, do not introduce the following small problems.
故 障 1：限位開關失效或限位開關線路有故障。
Fault 1: limit switch failure or limit switch circuit fault.
處理方法：用萬用表電阻檔測相應的限位開關是否損壞及限位開關的相應線路。這種情況下，按“碼垛機進退”撥動開關時，變頻器沒有頻率輸出。
Treatment method: use the resistance of multimeter to measure whether the corresponding limit switch is damaged and the corresponding circuit of the limit switch. In this case, when pressing the "stacker forward and backward" toggle switch, the frequency converter has no frequency output.
故 障 2：夾釘動作太慢或夾釘行程不足：螺栓松了，零件磨損
Fault 2: the action of clamping nail is too slow or the travel of clamping nail is insufficient: the bolt is loose and the parts are worn
處理方法：可以將螺栓旋緊，注意前扣軸的正確位置更換零件
Processing method: the bolt can be tightened, pay attention to the correct position of the front buckle shaft, and replace the parts
故 障3：扳機處漏氣，開關閥環或開關座環損壞
Fault 3: there is air leakage at the trigger, and the on / off valve ring or switch seat ring is damaged
處理方法：更換
Treatment method: replace
故 障 4：撥動開關損壞或控制線路斷開。
Fault 4： The toggle switch is damaged or the control circuit is disconnected.
處理方法：用萬用表檢查撥動開關或控制線路。這種情況下，按“疊板機進退”撥動開關時，變頻器沒有頻率輸出。
Treatment: check the toggle switch or control circuit with a multimeter. In this case, when pressing the "folding machine forward and backward" toggle switch, the frequency converter has no frequency output.
故 障 5：小型繼電器或繼電器電路板損壞。
Fault 5： Small relay or relay circuit board damaged.
處理方法：檢查小型繼電器或繼電器電路板損壞。
Treatment: check small relay or relay circuit board damage.
故 障 6：交流接觸器損壞或控制線路斷開。
Fault 6： The AC contactor is damaged or the control line is disconnected.
處理方法：檢查交流接觸器或控制線。這種情況下，變頻器有頻率輸出。
Treatment method: check AC contactor or control line. In this case, the frequency converter has a frequency output.
故 障 7：活塞桿處漏氣：主體底部環損壞
Fault 7: air leakage at the piston rod: the bottom ring of the main body is damaged
處理方法：更換
Treatment method: replace
故 障 8：排氣口漏氣：開關閥環或開關座環損壞或活塞環損壞
Fault 8: air leakage at the exhaust port: damaged on / off valve ring or switch seat ring or piston ring
處理方法：更換
Treatment method: replace
碼垛機器人逐漸取代了人工碼垛和搬運，既省時又省力，而且能更好地推動企業的進步。山東紅寶電子有限公司作為知名的全自動碼垛機生產廠家采用的都是觸屏控制，越來越智能化管理，操作起來很簡單，一套工作流程完成了自動化包裝生產線作業，提升了生產效率，為企業創造出更多財富。
Palletizing robot gradually replaced manual palletizing and handling, which not only saves time and effort, but also can better promote the progress of enterprises. Shandong Hongbao Electronic Co., Ltd. as a well-known full-automatic palletizer manufacturer, adopts touch-screen control, more and more intelligent management, and the operation is very simple. A set of workflow completes the operation of automatic packaging production line, improves the production efficiency and creates more wealth for the enterprise.
碼垛機器人,自動化包裝生產線