汽車自動化裝配生產線方案,領略智能化設備的魅力！
發布時間：
2023-02-10 11:30
工業4.0時代很多汽車制造商開始對生產線進行升級改造，生產自動化、智能化已經成為新的發展方向。汽車自動化生產線設備是通過機器互聯、大數據處理實現智能生產，自動化技術在汽車制造業的廣泛應用，已然為汽車業帶來了空前的生產力。
In the era of industry 4.0, many automobile manufacturers began to upgrade their production lines. Production automation and intelligence have become a new development direction. Automobile automatic production line equipment realizes intelligent production through machine interconnection and big data processing. The wide application of automation technology in automobile manufacturing industry has brought unprecedented productivity to the automobile industry.
山東紅寶自動化有限公司會根據汽車自動化生產線的實際運行情況制定針對性的解決方案，運用自動化技術結合精益生產的理念，既省力又降低人工勞動，從而簡化汽車生產作業線，提升生產效率，以達到強質、增效、降本的效果。接下來讓我們一起走進汽車制造工廠來領略下自動化裝配生產線的獨特魅力。
Shandong Hongbao Automation Co., Ltd. will formulate targeted solutions according to the actual operation of the automobile automation production line, and use automation technology combined with the concept of lean production, which not only saves labor but also reduces labor, so as to simplify the automobile production line, improve production efficiency, and achieve the effect of strong quality, efficiency and cost reduction. Next, let's walk into the automobile manufacturing factory to appreciate the unique charm of the automatic assembly line.
沖壓車間
Stamping workshop
沖壓工藝包括裁切、沖孔、拉延、成型4道工序，高標準的工廠會加上擠壓；采用了裁切、沖孔、拉延、擠壓、修邊、成型6道工序。
The stamping process includes four processes: cutting, punching, drawing and forming, and extrusion will be added to high standard factories; six processes including cutting, punching, drawing, extrusion, trimming and forming are adopted.
機械沖壓生產線具有高沖次、高質量、大尺寸和低耗能的特點，采用先進的料片拆垛方式，整線連續運行，每分鐘可以沖壓18個零件。6工序可以實現復雜造型的生產，保證車身部件、零件的高精度，零件公差可控制在正負0.2毫米以內。同時，伺服壓機行程的曲線任意可調，可有效提高零件表面的質量及形狀凍結性。
The mechanical stamping production line has the characteristics of high punching times, high quality, large size and low energy consumption. It adopts advanced sheet destacking method and runs continuously. It can punch 18 parts per minute. 6 processes can realize the production of complex modeling, ensure the high precision of body parts and parts, and the tolerance of parts can be controlled within ± 0.2mm. At the same time, the stroke curve of servo press can be adjusted arbitrarily, which can effectively improve the surface quality and shape freezing property of parts.
車身車間
Body shop
激光焊接技術，不同于傳統的點焊，激光焊接技術可使不同鋼板之間的連接處達到分子結合的狀態，大大提高車輛結合的精度，可明顯改善震動及噪聲，并確保連接工藝焊縫的美觀度和光潔度。
Laser welding technology is different from the traditional spot welding. Laser welding technology can make the connection between different steel plates reach the state of molecular combination, greatly improve the accuracy of vehicle combination, significantly improve the vibration and noise, and ensure the beauty and smoothness of the welding seam of the connection process.
ISRA視覺定位系統可對車輛側圍內和外板的下料工位進行實時的視覺定位：通過攝像頭對定位孔拍照，計算出零件在空間的實際位置，并指示機器人按照零件的實際位置取件，零件的裝配精度控制在±0.05mm以內，有效確保車身焊接的精度。
Isra vision positioning system can carry out real-time visual positioning for the cutting position of the vehicle side wall inner and outer plate: take photos of the positioning hole by the camera, calculate the actual position of the parts in space, and instruct the robot to take parts according to the actual position of the parts. The assembly accuracy of the parts is controlled within ± 0.05mm, effectively ensuring the welding accuracy of the body.
油漆車間
Paint shop
汽車制造工廠油漆車間采用先進的車身翻轉（RODIP）技術，使車身完全浸沒在電泳槽內并翻轉長達5分鐘，使車身均勻覆蓋電泳層，保證外表內腔電泳膜厚度符合康采恩標準，確保車身防腐性能。
Advanced body turnover (rodip) technology is adopted in the paint workshop of automobile manufacturing factory, which makes the car body completely immersed in the electrophoresis tank and turns over for 5 minutes, so that the body is evenly covered with electrophoretic layer, which ensures that the thickness of electrophoresis film in the outer and inner cavity conforms to the standard of Konzern and ensures the anti-corrosion performance of the body.
此外，通過空腔注蠟技術在車身空腔內部注入一定量的液態蠟，從而在車身構件表面形成均勻的保護膜，防止水分進入內腔侵蝕，可以保證12年防腐蝕性能，大大增加車輛的使用年限，提高保值率。
In addition, a certain amount of liquid wax is injected into the cavity of the car body through cavity wax injection technology, so as to form a uniform protective film on the surface of body components, prevent water from entering into the cavity erosion, which can ensure 12 years of anti-corrosion performance, greatly increase the service life of the vehicle and improve the value preservation rate.
總裝車間
Assembly workshop
總裝車間的核心工作被稱作：“Hochzeit”，就是將進行車身和底盤系統的組裝，底盤與車身的合裝系統，將復雜的底盤合裝工作分解到10個合裝工位進行，使用97把高精度槍，嚴格控制擰緊扭矩，保證產品質量。
The core work of the general assembly workshop is called "Hochzeit", which is to assemble the body and chassis system, and the chassis and body assembly system, and decompose the complex chassis assembly work into 10 assembly positions, and use 97 high-precision guns to strictly control the tightening torque to ensure the product quality.
其中，4個自動擰緊工位通過14根自動定位高精度擰緊軸，對底盤進行自動定位和擰緊工序，使車輛底盤部分的40多個連接點一次合攏到位。存儲在云端的數據會通過無線WIFI網絡，配合RFID無線射頻技術自動識別車型，完全自動化，零偏差。實現高度自動化生產，提高了底盤安裝的穩定性和一致性。
Among them, the four automatic tightening stations carry out automatic positioning and tightening process for the chassis through 14 automatic positioning high-precision tightening shafts, so that more than 40 connection points of the vehicle chassis part are closed in place at one time. The data stored in the cloud will be automatically identified by wireless WiFi network and RFID radio frequency technology, which is fully automatic and zero deviation. To achieve a high degree of automation production, improve the stability and consistency of chassis installation.
整車質量檢測
Vehicle quality inspection
質量是汽車制造業的生命，憑借數字化高標準的線上監測和線下檢測系統，確保每一輛新車都接受嚴格各項檢測。對抽檢車輛進行外飾、內飾、電器功能、機艙、底盤、路試、密封性等全方位的檢測，包括舒適性檢測、振動試驗、電器檢測、整車噪聲檢測、車內氣味測試等。
Quality is the life of the automobile manufacturing industry. With the digital high standard online monitoring and offline detection system, we can ensure that every new car is subject to strict inspection. Carry out all-round inspection on the exterior decoration, interior decoration, electrical function, engine room, chassis, road test and sealing performance of the sampled vehicles, including comfort test, vibration test, electrical detection, vehicle noise detection, interior odor test, etc.
無論技術如何改進與提升，產品質量才是消費者關注的重點。在汽車自動化生產線設備運行的過程中，核心工作還是要對汽車進行全方面、多維度的檢測，保證汽車質量。
No matter how the technology is improved and improved, product quality is the focus of consumers' attention. In the process of automobile automatic production, the core work is to carry out all-round, multi-dimensional inspection of the car to ensure the quality of the car.
汽車自動化生產線設備,自動化設備