藥品賦碼自動化包裝生產線設備滿足制藥企業的高需求
發布時間：
2023-02-10 11:30
藥品生產企業加入中國藥品電子監管系統，必須實施電子監管藥品的在線賦碼包裝和數據采集，采用自動化包裝流水線設備引入新的賦碼包裝流程，各個藥品生產企業的實際應用環境，如藥品種類、劑型、包裝形式和包裝材料、包裝設備和流程等千差萬別，因此藥品生產企業需針對自身特點，在滿足電子監管碼賦碼包裝要求的前提下，設計更加高效、低風險、可靠的生產線賦碼包裝采集系統。
In order to join China's drug electronic supervision system, drug manufacturers must implement online coding packaging and data collection of electronically supervised drugs, and introduce new coding and packaging process by using automatic packaging assembly line equipment. The actual application environment of each drug manufacturer varies greatly, such as drug varieties, dosage forms, packaging forms and packaging materials, packaging equipment and processes, etc Product manufacturers need to design a more efficient, low-risk and reliable product line coding and packaging acquisition system based on their own characteristics and meeting the requirements of electronic supervision code coding and packaging.
山東紅寶自動化有限公司是專業提供藥品賦碼包裝采集系統的供應商，以系統集成的方式向藥品生產企業提供解決方案，核心產品是賦碼管理軟件，在此基礎上配備標準的條碼打印/采集、工業電腦和人機操作界面等設備，并加裝相應的產品流水線或手工包裝平臺。
Shandong Hongbao Automation Co., Ltd. is a professional supplier of drug coding packaging collection system. It provides solutions to drug manufacturers in the way of system integration. The core product is code management software. On this basis, it is equipped with standard barcode printing / acquisition, industrial computer and man-machine interface and other equipment, and equipped with corresponding product line or manual packaging platform.
由于電子監管碼賦碼包裝關聯的特殊性，要求各級包裝內的產品應有嚴格的父子關聯關系。如果賦碼包裝系統設計不合理，在包裝過程中極易發生關聯順序錯亂。只有結合軟件功能，合理設計賦碼、采集設備的布局和包裝流程，才能從降低質量風險，同時避免勞動量增加和生產效率損失。
Due to the particularity of electronic supervision code coding Packaging Association, it is required that the products in all levels of packaging should have strict parent-child relationship. If the design of coding packaging system is not reasonable, it is easy to cause disorder in the packaging process. Only by combining the software function and designing the layout and packaging process of the coding and acquisition equipment can we reduce the quality risk and avoid the increase of labor and the loss of production efficiency.
生產線賦碼包裝同時包括產品實物的自動化包裝過程和產品外包裝上電子監管碼的數據關聯過程，正確的賦碼包裝必須確保實物包裝與數據關聯完全一致。對于生產操作中的產品處理順序要求非常高，如遇人為錯誤或堵塞等異常情況將不可避免地存在關聯混亂的可能，并很有可能由一個包裝出錯引起后續多個包裝連續出錯，而系統卻無法檢測和控制到這種關聯錯誤。
The product line coding packaging includes both the automatic packaging process of the product and the data association process of the electronic supervision code on the outer package of the product. The correct coding packaging must ensure that the physical packaging and data association are completely consistent. The requirement of product processing sequence in production operation is very high. In case of human error or blockage and other abnormal situations, there will inevitably be the possibility of correlation confusion, and it is very likely that one package error will cause successive errors of multiple packages, but the system can not detect and control this kind of Association error.
生產線賦碼包裝關聯流程包括4個核心操作要素：
There are four core operation elements in the coding and packaging process of production line
◆產品包裝操作(人或機器)
Product packaging operation (human or machine)
◆子碼采集(讀碼設備)
Sub code acquisition (code reading equipment)
◆父碼采集(讀碼設備)
Parent code acquisition (code reading device)
◆父子關聯(軟件)
Parent child Association (software)
由于這4個操作分別由4個不同的主體完成，所以如將這些操作分布在多個工序依次完成，將很難保證4個操作都能準確地按順序作用于同一組產品，其結果就是完成前道工序的產品如果進入后道工序時發生混亂、丟失，必將導致一系列的關聯錯誤。
Because these four operations are completed by four different agents, it is difficult to ensure that all four operations can act on the same group of products in sequence if these operations are distributed in multiple processes. As a result, if the products of the previous process are confused and lost when entering the next process, a series of Association errors will be caused.
因此，好的設計思路是確保4個操作過程在同一工位作用于同一包裝單元的產品上。應注意：
Therefore, a good design idea is to ensure that the four operation processes act on the products of the same packaging unit at the same station. It should be noted that:
一、當產品完成實物包裝，即子包裝已經形成一個完整、確定的包裝單元后，再進行子碼的采集，這就從根本上消除了先采集后包裝而導致的包裝實物與采集數據不一致的風險，也避免了如果產品在包裝過程中損壞，需要先解除已采集到的對應條碼數據才能處理缺陷品的操作要求;
1、 When the product has finished the physical packaging, that is, after the sub packaging has formed a complete and definite packaging unit, the sub code collection will fundamentally eliminate the risk of inconsistency between the real packaging material and the collected data caused by the first collection and then packaging, and also avoids that if the product is damaged in the packaging process, the collected corresponding barcode data can be removed before processing the shortage Operation requirements of defective products;
二、對于大包裝，先賦碼后采集關聯，這樣避免了先關聯后賦碼可能導致的條碼粘貼錯誤;三、盡可能地將子碼和父碼的采集設置在同一工位，這樣可以保證采集的兩級條碼來自同一包裝單元，杜絕了父、子碼采集對象不一致而導致的關聯錯誤。
2、 For large packages, code is assigned before acquisition Association, which avoids the barcode pasting error caused by first association and then code assignment; thirdly, set the collection of sub code and parent code in the same station as far as possible, so as to ensure that the collected two-level barcode come from the same packaging unit, and eliminate the association error caused by the inconsistency of parent and child code acquisition objects.
當然，在實踐應用中，為滿足以上設計思路，還需要配套考慮產品包裝設計和具體的條碼采集方案。例如，將產品裝入大包裝后再進行子碼采集的要求，相應增加了條碼采集的難度，此時對于小包裝上條碼的印刷位置、條碼類型、排列方向，以及大包裝的包裝結構都應確保便于條碼采集。
Of course, in practice, in order to meet the above design ideas, it is also necessary to consider product packaging design and specific barcode acquisition scheme. For example, the requirement of sub code collection after the product is packed into the large package increases the difficulty of barcode acquisition. At this time, the printing position, barcode type, arrangement direction of barcode on small package and the packaging structure of large package should be ensured to facilitate barcode collection.
為此，可能需要采用視覺或自動掃描式激光讀碼設備，或加印二維碼以提高條碼的可讀性等，對于一個大箱包含多層產品的情況，還要設計分層裝箱、分層讀取小包裝碼的工作模式。同時，還要考慮讀碼設備與自動化包裝裝箱設備或手工裝箱操作的整合和協調問題。對于大包裝先賦碼后采集以及父子碼同時采集關聯的要求，需要考慮條碼采集觸發方式和觸發時序，并評估合理的大包裝賦碼方式。
For this reason, it may be necessary to use visual or automatic scanning laser code reading equipment, or add two-dimensional code to improve the readability of bar code, etc. for a large box containing multi-layer products, the working mode of layered packing and layered reading small package code should be designed. At the same time, it is necessary to consider the integration and coordination of code reading equipment and automatic packing equipment or manual packing operation. For the requirements of large package code first and then acquisition and parent-child code acquisition Association at the same time, we need to consider the bar code acquisition trigger mode and trigger time sequence, and evaluate the reasonable large package coding method.
自動化包裝,自動化包裝設備,藥品自動化設備