正確的非標自動化設備生產線設計及裝配方案
發布時間:
2023-02-10 11:30
非標自動化技術是根據企業的需求而定制的,這就需要工程師不斷的根據企業的發展而更新自動化設備的設計方案。也正是因為眾多企業的需求千差萬別,所以每一個非標自動化設備項目都是按需定制無法復制的。
Non standard automation technology is customized according to the needs of enterprises, which requires engineers to constantly update the design scheme of automation equipment according to the development of enterprises. It is precisely because the requirements of many enterprises are very different, so every non-standard automation project is customized on demand and cannot be copied.
非標自動化設備應用比較廣泛的代表性行業主要有:
The representative industries with wide application of non-standard automation equipment mainly include:
(1)汽車制造業的汽車零部件或整車的生產制造及檢測
Manufacturing and testing of auto parts or vehicles in automobile manufacturing industry
(2)食品行業的自動化生產、包裝
Automatic production and packaging of food industry
(3)電子電器行業的自動化裝配及輸送
Automatic assembly and transportation in electronic and electrical industry
(4)醫藥行業的自動化生產、包裝
Automatic production and packaging in pharmaceutical industry
(5)電池及相關行業
Battery and related industries
(6)倉儲物流行業
Warehousing and logistics industry
其中,汽車制造業作為非標自動化設備制造業的標桿,其自動化技術和水平代表著整個自動化技術應用的風向標。作為構成一輛汽車的成千上萬的汽車零部件的制造,其質量和可靠性水平直接決定了整個汽車的質量和可靠性水平。
Among them, automobile manufacturing industry is the benchmark of non-standard automation equipment manufacturing industry, and its automation technology and level represent the wind vane of the whole automation technology application. As the manufacturing of thousands of automobile parts, the quality and reliability level directly determine the quality and reliability level of the whole automobile.

在設計非標自動化設備的解決方案基本上都遵循以下步驟:
The design of solutions for non-standard automation equipment basically follows the following steps:
1、確定開發項目、了解客戶需求包括產品品質要求,設備生產效率要求,設備工作環境
Determine development projects, understand customer requirements, including product quality requirements, equipment production efficiency requirements, equipment working environment
2、分析產品:了解產品生產工藝,產品各方面尺寸要求及來料情況,與客戶溝通產品生產過程中的注意事項,設備使用地點的技術參數
Analysis of products: understand the production process, dimensional requirements and incoming materials of products in all aspects, communicate with customers the precautions in the production process and the technical parameters of the place where the equipment is used
3、擬定方案
Planning
工程人員討論、分析作出設備方案,方案包括:設備示意圖(整體示意圖,局部示意圖),各部分機構簡介,動作說明,設備技術參數
Engineering personnel discuss and analyze the equipment scheme, including: equipment schematic diagram (overall schematic diagram, partial schematic diagram), brief introduction of each part of mechanism, action description and technical parameters of equipment
4、方案審核
Scheme review
由工程人員組成審核組,對方案進行審核,審核內容包括:設備可行性評估,設備成本評估,設備生產效率的評估,各部分結構可行性評估
The audit team is composed of engineering personnel to review the scheme. The audit contents include: equipment feasibility evaluation, equipment cost evaluation, equipment production efficiency evaluation, and structural feasibility evaluation of each part
5、方案整改
Plan rectification
對方案審核中討論出的問題進行整改。
Rectify the problems discussed in the scheme review.
6、客戶確定設計方案
The client determines the design scheme
設計方案交由客戶,客戶根據需求,對方案進行最后確定。
The design scheme is handed over to the customer, who will make the final decision according to the requirements.
7、設計開發
Design and development
由工程部安排工程師進行機構設計,作出機器裝配圖、零件圖
The engineering department arranges the engineer to carry on the mechanism design, makes the machine assembly drawing, the part drawing
選出執行元器件、電控配件并列出加工零件清單和標準件請購單,動作說明書。
Select the executive components and electronic control accessories, and list the machining parts list, standard parts requisition and action instructions.
8、機構審核
Institutional review
由工程人員組成審核組,對所設計出的圖紙進行審核。
The engineering personnel form an audit team to audit the designed drawings.
9、零件加工及標準件采購
Parts processing and standard parts purchasing
10、加工零件及標準件檢驗入庫
Inspection and warehousing of processing parts and standard parts
11、機器組裝
Machine assembly
12、機器調試
Machine debugging
13、包裝出貨
Packing and shipping
山東紅寶自動化有限公司深耕非標自動化行業多年,擁有多年行業技術積累的自動化工程師,我們有實力和能力滿足您的非標自動化設備需求,憑借具有競爭力的產品、完整的解決方案和卓越的服務,真正幫助客戶做到生產線的自動化,提升企業品牌的核心競爭力。
Shandong Hongbao Automation Co., Ltd. has been engaged in the non-standard automation industry for many years, and has automation engineers with years of industry technology accumulation. We have the strength and ability to meet your non-standard automation equipment needs. With competitive products, complete solutions and excellent services, we can truly help customers achieve the automation of production lines and enhance the core competitiveness of enterprise brands。
非標自動化設備